• Title/Summary/Keyword: 고내구성

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Evaluation of Fine-Particle Removal Performance of Novel ESP with Highly Durable Chargers and Collectors (고내구성 하전 및 집진 방식 전기집진기의 미세입자 제거 특성)

  • Kim, Hak-Joon;Han, Bang-Woo;Hong, Won-Seok;Shin, Wan-Ho;Song, Dong-Keun;Jung, Sang-Hyeon;Kim, Yong-Jin;Oh, Won-Suk;Hwang, Kyu-Dong;Yoo, Seong-Yeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.4
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    • pp.423-428
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    • 2010
  • Electrostatic precipitators (ESPs) used currently in industries for removing fine particles from semiconductors have to be made of expensive anticorrosive metallic materials in order to maintain their particle-removal performance. To satisfy the economical demands of industries, a novel ESP was developed; in this ESP, the charger is made of carbon fibers and collection plates consist of PET films among which an aluminum sheet is inserted. The ESP was evaluated by changing the voltages applied to the chargers and collection plates, flow rates, and number of charging channels. KCl particles with mean diameters of 100 nm were used, and a scanning mobility particle sizer was used to measure the changes in particle number concentrations upstream and downstream of the ESP. The experimental results showed that more than 90% of the particles were removed by using the ESP containing ionizers with nine channels and 65-mm collection plates at $500\;m^3/hr$ when voltages of 7 kV and 10 kV were applied to the ionizers and collection plates, respectively.

Bond and Flexural Behavior of RC Beams Strengthened Using Ductile PET (고연성 PET 섬유로 보강된 철근콘크리트 보의 부착 및 휨 거동)

  • Park, Hye-Sun;Kim, So-Young;Lim, Myung-Kwan;Choi, Donguk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.6
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    • pp.30-39
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    • 2016
  • An experimental study was performed to investigate flexural performance and bond characteristics of RC beams strengthened using ductile polyethylene terephthalate(PET) with low elastic modulus. Bond tests were planned and completed following CSA S806. Test variables were fiber type and fiber amount. Also, total of 8 RC beams was tested. Major test variables of the beam tests included section ductility(${\mu}=3.4$, 7.0), fiber type(CF, GF, PET) and amount of fiber strengthening. Moment-curvature analyses of the beam sections were also performed. In bond tests, the bond stress distribution as well as the maximum bond stress increased with increasing amount of PET. In case of 10 layers of PET, the effective bond length was 60 mm with the maximum and the average bond stress of 2.33 and 2.10 MPa, respectively. RC beam test results revealed that the moment capacity of the RC beams strengthened using PET 10 and 20 layers increased over the control beam with little reduction in ductility by fiber strengthening. All beams strengthened using PET resulted in ductile flexural failure without any sign of fiber debonding or fiber rupture. It was important to include the mechanical properties of adhesive in the moment-curvature analysis of PET-strengthened beam sections.

Characteristics of Autogenous Shrinkage for Concrete Containing Blast-Furnace Slag (고로슬래그를 함유한 콘크리트의 자기수축 특성)

  • Lee Kwang-Myong;Kwon Ki-Heon;Lee Hoi-Keun;Lee Seung-Hoon;Kim Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.621-626
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    • 2004
  • The use of blast-furnace slag (BFS) in making not only normal concrete but also high-performance concrete has several advantages with respect to workability, long-term strength and durability. However, slag concrete tends to show more shrinkage than normal concrete, especially autogenous shrinkage. High autogenous shrinkage would result in severe cracking if they are not controlled properly. Therefore, in order to minimize the shrinkage stress and to ensure the service life of concrete structures, the autogenous shrinkage behavior of concrete containing BFS should be understood. In this study, small prisms made of concrete with water-binder (cement+BFS) ratio (W/B) ranging from 0.27 to 0.42 and BFS replacement level of $0\%$, $30\%$, and $50\%$, were prepared to measure the autogenous shrinkage. Based on the test results, thereafter, material constants in autogenous shrinkage prediction model were determined. In particular, an effective autogenous shrinkage defined as the shrinkage that contributes to the stress development was introduced. Moreover, an estimation formula of the 28-day effective autogenous shrinkage was proposed by considering various W/B's. Test results showed that autogenous shrinkage increased with replacement level of BFS at the same W/B. Interestingly, the increase of autogenous shrinkage is dependent on the W/B at the same content of BFS; the lower W/B, the smaller increasing rate. In concluding, it is necessary to use the combination of other mineral admixtures such as shrinkage reducing admixture or to perform sufficient moisture curing on the construction site in order to reduce the autogenous shrinkage of BFS concrete.

Studies on Endpoints of Toxicological Evaluation of Heavy Metals in Brachinella kugenumaensis (카드뮴과 구리에 노출된 풍년새우의 생태독성)

  • Park, Ki-Yun;Lee, Dong-Ju;Lee, Chang-Hoon;Won, Du-Hee;Lee, Won-Choel;Kwak, Inn-Sil
    • Environmental Analysis Health and Toxicology
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    • v.24 no.3
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    • pp.241-249
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    • 2009
  • Heavy metal contaminants on the aquatic environment are of interest because they can have severe effects on economy and public health. Recently, the studies for monitoring of heavy metals try to do on aquatic system to assess safety and health of ecosystem by heavy metals. Thus, biological responses were investigated on Korean fairy shrimp Branchinella kugenumaensis exposed to cadmium (Cd) or copper (Cu) for long-periods (30 days). The survival rate decreased significantly (p<0.05) on B. kugenumaensis exposed to Cd and Cu at all concentrations. Especially, the highest decrease was observed at the relatively high concentration of Cd and Cu (p<0.01) and the response by Cd exposure was at dose-dependent. The growth rates were also decreased significantly (p<0.05) on B. kugenumaensis exposed to Cd and Cu for at all concentrations. Then, the reproduction rate, numbering cyst, was decreased significantly (p<0.01) on B. kugenumaensis after Cd or Cu exposures. Long exposure of the relatively high concentration Cd and Cu can have severe effects on the reproduction, while exposures of Cd and Cu can not have effects on sex ratios of B. kugenumaensis. Additionally, asymmetric telson deformity was only observed after Cd exposure. Therefore, these results suggest that B. kugenumaensis is a sensitive bio-indicator of heavy metal exposure and these biological responses of B. kugenumaensis give important information for long-term monitoring on aquatic ecosystem.

Corrosion Resistance of Blended Concrete and Its Application to Crack Healing (혼합 콘크리트의 부식 저항성과 균열 치유 적용)

  • Lee, Chang-Hong;Kim, Tae-Sang;Song, Ha-Won
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.689-696
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    • 2009
  • In this study, electro-deposition method was applied to heal cracks in various blended concrete. The performance of the method was indirectly monitored by measuring impressed voltage, electrolyte, galvanic current monitoring, linear polarization resistance, and directly by image analysis of the cracks. The indirect and direct monitoring values are compared to develop guidelines for relating the indirect measures to actual crack healing. As a result, It was found that impressed voltage was convergence to 2.9V after 20000 minutes. From the galvanic current test results of artificial crack healing, the corrosion resistance showed that the order of 0.4 $>$ 0.6 $>$ 0.5 water to cement ratio. Furthermore, in view of binder, the corrosion resistance order was calculated OPC $>$ 60%GGBS $>$ 10%SF $>$ 30%PFA. Finally, It was found that 76.47% of healed crack surface calculated from the artificial crack healing technique using electrochemical deposition method.

Conical Diffuser Design and Hydraulic Performance Characteristics in Bioreactor Using Empirical and Numerical Methods (원뿔형 산기관 설계와 생물반응조에서 수력학적 운전특성에 관한 실험 및 해석)

  • Lee, Seung-Jin;Ko, Kyeong-Han;Ko, Myeong-Han;Yang, Jae-Kyeong;Kim, Yong-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.633-643
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    • 2015
  • In this study, we develop a highly efficient conical-air diffuser that generates fine bubble. By inserting a sufficient number of aerotropic microorganisms with dissolved oxygen from an air diffuser and minimizing the air-channel blockages within the air diffuser, we expect to improve the efficiency and durability of the decomposition process for organic waste. To upgrade the conventional air diffuser, we perform experiments and numerical analysis to develop a conical-type that generates fine bubble, and which is free from nozzle blockage. We complement the air-diffuser design by numerically analyzing the internal air-flow pattern within the diffuser. Then, by applying the diffuser to a mockup bioreactor, we experimentally and numerically study the bubble behavior observed in the diffuser and the 2-phase fluid flow in the bioreactor. The results obtained include statistics of the cord length and increased velocity, and we investigate the mechanisms of the fluid-flow characteristics including bubble clouds. Throughout the study, we systemize the design procedures for the design of efficient air diffusers, and we visualize the fluid-flow patterns caused by bubble generation within the mockup bioreactor. These results will provide a meaningful basis for further study as well as the detection of oxygen transfer and fluid-flow characteristics in real-scale bio-reactors using sets of air diffusers.

Studies on the Syndiotactic Poly(vinyl alcohol) Polarizing Film -Iodine Desorption Behavior of High Molecular Weight Syndiotactic Poly(vinyl alcohol)/Iodine Complex Film- (신디오탁틱 폴리비닐알코올 편광필름에 관한 연구 - 고분자량 신디오탁틱 폴리비닐알코올/요오드 복합체 필름의 요오드 탈착 거동 -)

  • Lyoo, Won-Seok;Yeum, Jeong-Hyun;Choi, Jin-Hyun;Ji, Byung-Chul;Yoon, Won-Sik;Noh, Tae-Hwan;Ghim, Han-Do;Kim, Jae-Pil
    • Polymer(Korea)
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    • v.25 no.1
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    • pp.115-121
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    • 2001
  • High molecular weight syndiotactic poly(vinyl alcohol)(HMW s-PVA) with number-average degree of polymerization of 10000 and syndiotactic diad content of 61.5%/iodine complex film was prepared. Its adsorption and desorption behaviors of iodine in hot water were investigated. In comparison with atactic PVA film or low molecular weight s-PVA film, the degree of solubility of s-PVA film and the iodine desorption of HMW s-PVA/iodine film in hot water were limited to an extremely lower level. As the soaking time increased, the iodine desorption in hot water was increased. This reason might be explained by the fact that as the soaking time increased, so the iodine adsorption increased not by the stable molecular complex between PVA and iodine but by the simple physical adsorption of iodine.

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Study of laser welding for differential case & ring gear (레이저 용접에 관한 디퍼렌셜 케이스와 링기어 구조에 관한 고찰)

  • Chung, Taek-Min;Kim, Su-Lae;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.121-121
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    • 2009
  • 자동차는 코너 주행 시 In-corner와 Out-corner 의 바퀴 궤적이 달라지므로, 특별한 장치가 없이 좌우 구동 측의 바퀴가 같은 속도로 회전을 하게 되면 정상적인 주행이 불가능하다. 따라서 정상적인 코너 주행이 가능 하려면, 코너 안쪽 바퀴보다 바깥쪽 바퀴가 더 빨리 회전해야 하며 이러한 회전 차를 보상받지 못할 경우 바깥쪽 바퀴가 끌리는 현상이 발생하는데 이를 방지하기 위해 디퍼렌셜 기어가 필요하다. 현재 디퍼렌셜 기어는 디퍼렌셜 케이스와 링기어를 볼트로 체결하는 조립 공법을 통해 생산되고 있다. 하지만 볼트 체결 공법은 조립을 위한 볼트와 볼트 체결을 위한 플랜지와 볼팅을 위한 홀을 가공하는 공정이 필요하기 때문에 재료비 절감 및 생산 효율 향상에 매우 불리하고 볼트체결을 위한 부분 때문에 불필요한 무게가 증가하게 된다. 따라서 본 연구에서는 이러한 기계적 체결 방식을 레이저 용접 방식으로 대체하여 재료비를 절감하고 무게 저감을 통해 주행성능을 향상시키고자 하였다. 링기어의 소재는 침탄처리강(SCM420H)이며 디퍼렌셜 케이스의 소재는 주철(GCD500)을 사용하고 있다. 주철은 용접시 용접부와 열영향부에서 마르텐사이트 조직과 레데브라이트, 시멘타이트 조직이 생성되며 고탄소 모재의 탄소 확산으로 인한 부분 혼합영역에서 탄소 합금이 생성되어 균열이 발생하는 등 용접성이 매우 좋지 않은 것으로 알려져 있다. 이러한 주철의 난용접성을 해결하는 방법으로는 고탄소 모재 용접시 발생하는 탄소의 확산을 억제하거나 예열이나 후열 처리를 통한 냉각 속도의 제어하는 방법과 오스테나이트 안정화 원소를 첨가한 필러와이어를 사용하여 용접시 마르텐사이트와 시멘타이트의 성장을 방해하는 방법 등이 이용되고 있다. 본 연구에서는 예열처리나 후열처리를 통한 주철의 용접법은 대량 생산을 통한 원가절감을 노리는 자동차 업계의 특성에 비추어 볼 때 비용이나 프로세스 구성 면에서 적용하는 것이 어려울 것이라 판단하여 Ni-base filler metal을 통한 주철의 용접법을 선택하였고 그 결과 실차에 적용하기 위한 비틀림 강성 테스트나 내구 테스트는 통과하였으나 NVH 테스트 결과 볼팅 체결 방식에 비하여 소음이 커지는 문제가 발생하고 링기어의 HAZ부가 고경화 되는 문제가 발생하였다. 때문에 용입깊이를 초기 시제품인 5mm에서 4mm로 변경시켜 입열량 감소 및 용접변형을 줄여 소음 문제를 해결하고자 하였으며 링기어의 침탄층을 1mm 절삭하여 링기어 HAZ부의 고경화 문제를 해결하고자 하였다. 이러한 용접 구조 변경이 용접변형 및 강성과 피로에 미치는 영향력을 알아보고자 용접 및 열처리 상용 소프트웨어인 SYSWELD, 구조해석 상용소프트웨어인 NX_NASTRAN, 피로 해석 상용 소프트웨어인 FEMFAT을 이용하여 시뮬레이션 하였고 실제 구조 변경한 용접 시제품과 비교, 분석하였다.

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Mix Design of Small-Size Quiet Pavement (소입경 저소음 포장의 배합설계)

  • Jo, Shin Haeng;Kim, Nak Seok;Kim, Young Jin;Kim, Wan Sang;Lee, Suck Hong
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.178-178
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    • 2011
  • 도로소음은 다양한 소음원에 의해 발생하며, 도로를 이용하는 사람과 도로 주변사람에게 큰 불편을 초래한다. 보다 쾌적한 환경을 원하는 현대인에게 있어 도로 소음의 경감은 중요한 환경 공해로 작용한다. 도로 소음을 줄이기 위해서는 여러 가지 방법이 있을 수 있으며, 이 중 도로 포장의 개선을 통해 도로 소음을 경감할 수 있으며, 이와 같은 포장을 저소음 포장이라고 한다. 저소음 포장은 주행하는 차량의 타이어와 노면이 마찰하면서 발생하는 소음을 최소화하기 위한 것으로 소음 발생의 메커니즘을 바탕으로 하고 있다. 저소음 포장중 가장 널리 사용되고 있는 방법은 공극을 늘리는 것이다. 약 20%의 공극은 타이어와 노면 사이의 에어펌핑음을 최소화 하며, 소리를 흡수하는 역할로 약 3dB의 소음 가소 효과가 있는 것으로 알려져 있다. 소음을 감소시키는 또 하나의 방법은 노면의 표면 조직을 매끈하게 하여 타이어와 노면의 충격음을 줄이는 방법이다. 노면의 평탄성을 개선하기 위해 포장에 사용되는 골재의 최대크기를 줄이는 소입경 포장을 소음 가소의 목적으로 유럽 등지에서 많이 사용되고 있다. 본 연구에서는 이와 같은 저소음 기능을 위해 공극률을 크게 하고 소입경 골재를 사용하는 소입경 저소음 포장의 현장 적용을 위한 배합 설계를 수행하였다. 소입경 저소음 포장의 최대 골재 크기는 현장 적용성과 경제성을 고려하여 10mm 골재를 사용하였으며, 수도권에서 입수한 4곳의 산지 골재를 분석하여 골재 합성 입도를 산정하였다. 10mm 저소음 포장의 골재 입도 범위는 공극률 15~18%를 목표로 하며, 이를 만족하기 위하여 배합 설계를 수행한 결과 5mm 통과 중량 백분율이 약 30%로 하는 개립도가 적당한 것으로 나타났다. 공극이 증가함에 따라 포장의 내구성 향상을 위해 사용된 고점도 바인더는 아스팔트 혼합물의 생산 및 시공온도를 증가시키게 된다. 또한 굵은골재의 비율이 높은 개립도 아스팔트 혼합물의 경우 운반과정과 포설 과정에서 온도가 빨리 떨어지는 단점이 있다. 이를 극복하기 위하여 중온 첨가제의 사용을 통해 생산 및 다짐온도를 낮추고자 하였다. 소입경 저소음 포장의 배합설계 과정은 배수성 포장의 배합설계 과정과 유사하나, 칸타브로 손실률과 흐름실험의 변곡점을 기준으로 할 경우, 칸타브로 손실률과 흐름 손실률이 매우 작아 변곡점을 판단하기 어렵기 때문에 칸타브로 손실률과 흐름 손실률의 기준 만족 여부로 판별하고, 최적 아스팔트 함량은 공극률을 기준으로 산정하는 것이 바람직할 것으로 판단된다. 중온 첨가제를 사용할 경우는 중온 첨가제로 인한 점도의 변화를 감안하여 혼합 및 다짐 온도를 결정하고 배합 설계를 수행하며, 중온 첨가제의 특성과 양에 따라 최적 아스팔트 함량이 변화하게 된다.

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Development of Environmental Rubber Interphase Adhesive by use of Oligomer of Hydrocarbon (탄화수소계 올리고머를 이용한 환경친화적 고무계면 접착제 개발)

  • Jang, Byung-Man;Jang, Jeong-Seog;Park, Sung-Soo;Choi, Dug-Jai;Kim, Su-Kyung
    • Polymer(Korea)
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    • v.25 no.1
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    • pp.142-150
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    • 2001
  • Until now rubber industry field has used organic solvent base adhesive, there was always existed a fire risk, variety of quality and harmfulness of human body. To solve this problem we were developed a new adhesive that was maked by raw materials of hydrocarbon series which has the properties of nonvolatile and high flash point. Because of this new adhesive has the properties of nonvolatile and non-harmfulness to the human body, we expected to solve the problems of a fire hazard and the pollution of the environmental. Instead of the rubber binder that is used to a present adhesive, the new idea is adopted in a new type of adhesive. Nonvolatile solvent penetrated to the rubber surface and caused the swelling in rubber surface and as a result of this action, it has the self-adhesive power. In comparision with the present adhesive a new type of adhesive remarkably improved the maintenance time of adhesion and the durability of this adhesive showed similar aspect. Because it did not exhibit a drop of physical properties of rubber which was caused by swelling effect, we estimate that new type adhesive are very stable and not reacted to several rubber additives. While present adhesive appear the crack at cutting surface of curing rubber that caused by gas, new type adhesive not exist these crack.

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