• Title/Summary/Keyword: 고내구성

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A Study on Quality Improvement through Analysis of Hub-reduction Failure Occurrence Mechanism for Military Vehicles (군용차량 허브리덕션 고장 메커니즘 분석을 통한 품질개선 연구)

  • Kim, Sung-Gon;Kim, Seon-Jin;Yun, Seong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.188-196
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    • 2021
  • For the tactical vehicles operated by the Korean army, the hub-reduction portal axle was applied considering Korea's topographical characteristics. Hub-reduction was applied to a Korean military vehicle to increase the vehicle body to secure ground clearance and improve the driving capability on rough roads, such as unpaved and field land by increasing the torque. The Korean military is operating tactical vehicles after various performance tests, including durability driving, but wheel damage occurred in one of the vehicles operating in the front units. Failure analysis revealed many damaged parts, including the hub, making it difficult to determine the cause. Therefore, an analysis of the failure occurrence mechanism for each damaged part was conducted, which confirmed that the cause of wheel breakage was a hub. Furthermore, the root cause of the hub breakage was a crack due to internal pores and foreign matters. In addition, a realistic improvement plan that can be applied throughout the design, manufacture, and shipping stages was presented using the fishbone diagram analysis. The derived improvement plan was verified through unit performance tests, including CAE and actual vehicle tests, and by reflecting this, the driving safety of Korean tactical vehicles was improved. Finally, it is expected that the proposed method for analyzing the failure occurrence mechanism will be used as reference material when analyzing the quality problems of similar military vehicles in the future.

Freezing and Thawing Properties of Concrete Using Recycled Coarse Aggregate (재생굵은골재를 사용한 콘크리트의 동결융해 특성)

  • Sung, Chan-Yong;Youn, Joon-No;Kim, Young-Ik;Im, Sang-Hyuk;Jung, Duck-Hyun
    • Korean Journal of Agricultural Science
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    • v.30 no.2
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    • pp.154-163
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    • 2003
  • This study was performed to examine the freezing and thawing properties of the high strength concrete using recycled coarse aggregate. The recycled coarse aggregate was replaced by 0%, 25%, 50%, 75% and 100% of natural crushed aggregate. The compressive strength of the concrete used recycled coarse aggregate was shown in more than $400kgf/cm^2$ at the curing age 28 days. The weight loss ratio by freezing and thawing was shown in less than 1% at all mix type. The pulse velocity and relative dynamic modulus were decreased with increasing the freezing and thawing cycles. Also, durability factor for the freezing and thawing were decreased with increasing the content of recycled coarse aggregate. But, recycled concrete replaced with recycled coarse aggregate 100% was shown in more than 60 by durability factor in freezing and thawing of 300cycles Accordingly, these recycled coarse aggregate can be used for high strength concrete.

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Structural Analysis of Damping Hinge for Built-in Side-by-Side Refrigerator and Design Improvement of Bracket Pin to Reduce Stress Concentration (빌트인 양문형 냉장고 댐핑힌지의 구조해석 및 브래킷핀의 응력집중 저감을 위한 설계개선)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.373-379
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    • 2020
  • This study performed stress and fatigue life analysis of the damping hinge of a built-in side-by-side refrigerator that occurs when the door is opened to the maximum angle. An analysis of the initial design showed that stress concentration occurred at the corner between the cylinder and upper disk of the bracket pin, and the maximum stress exceeded the yield strength. The maximum stress location and the calculated fatigue life were consistent with the door opening-and-closing endurance test results for a prototype. Three cases of design improvement for the bracket pin were derived with the aim of reducing the stress concentration that appeared in the initial design. An analysis of the cases showed that inserting a fillet between the disk and the cylinder of the bracket pin reduced the stress and increased the fatigue life. Moreover, changing the disk into two steps was more favorable. In conclusion, the best design improvement was the case that the disk was changed to two steps and the fillet with a large radius was inserted. In that case, the stress was the smallest and the fatigue life was infinite.

Preparation and Desalination Characteristics of Highly Durable Heterogeneous Cation-exchange Membrane Based on Polyvinylidene Fluoride (PVDF) by Casting Method for Electrodialysis (캐스팅법에 의한 전기투석용 고내구성 Polyvinylidene Fluoride (PVDF)계 양이온 불균질 이온교환막 제조 및 탈염특성)

  • Ko, Dae Young;Kim, In Sik;Hwang, Taek Sung
    • Membrane Journal
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    • v.26 no.2
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    • pp.97-107
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    • 2016
  • This study was carried out to prepare a heterogeneous cation exchange membrane by mixing polyvinylidene fluoride (PVDF), commercial cation exchange resin and sulfonated poly(phenylene oxide)(SPPO) in order to propose an optimum condition for the preparation, and to compare its properties with commercial membrane. Study results show that the ion exchange capacity and electrical resistance were outstanding when the ratio of polymer matrix was less than 30% comparing between PVDF-IER, PVDF-SPPO and PVDF-SPPO-IER. The tensile strength was confirmed that seemed a hard look was five times greater compared to the commercial heterogeneous membrane, despite the weak durability of PVDF resin. Therefore, when chemical and mechanical properties are considered, the optimum mixing ratio between PVDF, IER and SPPO was 30 : 70, at which electric resistance was measured as $3{\sim}5{\Omega}{\cdot}cm^2$, ion exchange capacity as 0.6~1.0 meq/g, while mechanical strength was in a range of $12{\sim}15kgf/cm^2$.

A Study on Field Test of High-Strength Shotcrete using High-quality Additions and Accelerators (고품질 혼화재와 급결제를 적용한 고강도 숏크리트의 현장실험 연구)

  • Ma, Sang-Joon;Kim, Dong-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.2C
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    • pp.121-131
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    • 2006
  • The strength standard of shotcrete in Korea is relatively lower than that in Europe where high-strength shotcrete has been developed and actively applied to the common practice, so it is hard to test a quality of high-strength shotcrete. In this study, field test was performed to find a solution improving the strength and a long-term durability on domestic shotcrete. In field test, a high-strength shotcrete was produced using high-quality additions and accelerators, and an effect of additions and accelerators was observed. In addition, quality test based on EFNARC was also performed. As a result of field test, a promotion ratio of early strength is 90~97% in case of using alkali-free accelerators, therefore, alkali-free accelerators had an effect on an increase of early strength on shotcrete. A compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. It was showed that increment effect of strength by the silica fume replacement of 7.5~10% for cement mass was remarkable. As a result of test, it was possible to apply high-strength shotcrete to the domestic practice using high-quality additions such as Micro-silica fume and accelerators such as alkali-free.

An Experimental Study on the Properties of Compressive Strength of Fly Ash Replaced Antiwash out Underwater Concrete Considering Marine Environment (해양환경을 고려한 플라이애쉬${\cdot}$수중 불분리 콘크리트의 압축강도에 관한 실험적 연구)

  • Kwon, Joong-Hyen;Jung, Hee-Hyo;Moon, Je-Kil
    • Magazine of the Korea Concrete Institute
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    • v.11 no.2
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    • pp.231-239
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    • 1999
  • When the concrete is cast at the sea, there are lots of restrictions in the working process being different from in land, and the concrete is suffered from the physical and chemical action in terms of marine environment. The compressive strength was measured after antiwash out underwater concrete mixed with fly ash had been cast and cured in order to produce the endurable high performance concrete, and then its characteristic was discussed by comparing one cured in air with in fresh water, and the effect of fly ash usage under the properly controled sea water temperature of $15{\pm}3^{\circ}C$ was also covered. The present work showed that the proper usage of fly ash was obtained at the condition of around 10% of substituted binder weight under the structure required the early age strength, and at the condition of over 40% if considering its durability and economy.

Design Optimization and Endurance Assessment of Weld Area for LCD Robot Frame (LCD 로봇 주요 프레임에 대한 설계 최적화 및 용접부 수명평가)

  • Han, Sung Wook;Kang, Yun Sik;Kim, Teahyun;Kim, Sang Hyun
    • Transactions of the KSME C: Technology and Education
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    • v.5 no.2
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    • pp.89-95
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    • 2017
  • LCD robot vertical frame lets a arm assembly with glass substrate move up and down, so it must have high stiffness and strength. We applied new manufacturing process by using design optimization process such as topology and size optimization in order to satisfy the request of high stiffness and light weight. The proposed model should be evaluated for endurance strength. Therefore fatigue assessment for weak point of aluminum welding area of vertical frame studied with hot spot stress approach. And the actual stress measuring from test was compared and evaluated with the dynamic stress calculated from multi-body dynamics considering flexible body.

The Effect of Various Process Conditions on the Physical Properties of Dense Silver Films, Prepared by Using Sputter Deposition on Polyester Substrate (Polyester 상에서 Sputter 증착되는 고 밀도 은경 박막의 물리적 특성에 미치는 공정조건 변화의 효과)

  • Ri, Ui-Jae;Hwang, Tae-Su
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.707-714
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    • 1999
  • To save electrical energy as much as 40 % for fluorescent lighting, the reflectors coated with silver reflective thin films recently became popular with higher reflectivities and long life. The thin films fabricated by using sputtering techniques are produced mainly in U.S.A. On the other hand, some silver films deposited by using evaporation methods show low adhesion in general, although the reflectivity is no problem. We have studied various PVD methods to obtain thin films with high reflectivity and adhesion on a substrate of polyester, for a couple of years. Silver films manufactured byusing evaporation showed the reflectivity of 96.4 % and the adhesion of $12 kg/\textrm{cm}^2$. while samples manufactured by using sputtering depicted the adhesion as much as $20 Kg/\textrm{cm}^2$ that is almost double, although their reflectivity was not much different. X-ray diffraction spectra for the sputtered films demonstrated a preferential growth on (111) plane and the cross-sections of the specimens revealed a dense columnar structure to result in the enhanced adhesion.

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An Experimental Study for Improving the Early Strength of Ternary Blended Cement Mortar (삼성분계 혼합시멘트 모르타르의 조기강도 향상을 위한 실험적 연구)

  • Bae, Jun-Young;Jang, Young-Il
    • Composites Research
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    • v.25 no.4
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    • pp.110-116
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    • 2012
  • Recently, the development and field applications of Ternary Blended Cement(TBC), where blast furnace slag and fly ash are recycled in Ordinary Portland Cement(OPC) in order to obtain improvements in the durability and heat of hydration reduction performance in large scale civil structures, have been increasing. Also, there are continuing efforts by construction companies to reduce the construction time with the aim of reducing construction costs. Therefore, there is a need to improve the performance of TBC, which has a relatively slow early strength development. In order to improve the early strength of TBC mortar, the compressive strength, SO3 content, and SEM analysis was determined in this study on mortar with the fineness and content of blast furnace slag and anhydrite regulated. As a result, to secure the early strength of TBC mortar, using blast furnace slag with a fineness of approximately $4,200cm^2/g$, adding 3.5% anhydrite with a fineness of approximately $10,000cm^2/g$, and managing the $SO_3$ content to roughly 3.72% was found to provide the most outstanding early strength properties.

Fabrication of New Silicided Si Field Emitter Array with Long Term Stability (실리사이드를 이용한 새로운 고내구성 실리콘 전계방출소자의 제작)

  • Chang, Gee-Keun;Yoon, Jin-Mo;Jeong, Jin-Cheol;Kim, Min-Young
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.124-127
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    • 2000
  • A new triode type Ti-silicided Si FEA(field emitter array) was realized by Ti-silicidation of Ti coated Si FEA and its field emission properties were investigated. In the fabricated device, the field emission properties through the unit pixel with $200{\mu\textrm{m}}{\times}200{$\mu\textrm{m}}$ tip array in the area of $1000{\mu\textrm{m}}{\times}1000{$\mu\textrm{m}}$ were as follows : the turn-on voltage was about 70V under high vacuum condition of $10^8Torr$, and the field emission current and steady state current degradation were about 2nA/tip and 0.3%/min under the bias of $V_A=500V\;and\;V_G=150V$. The low turn-on voltage and the high current stability during long term operation of the Ti silicided Si FEA were due to the thermal and chemical stability and the low work function of silicide layer formed at the surface of Si tip.

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