• Title/Summary/Keyword: 경사가공

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Evaluation of the Shape Accuracy of Turning Operations (선삭가공에서의 형상 정밀도에 대한 평가)

  • Park, Dong-Keun;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1645-1651
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    • 2015
  • This paper describes the changes of shape accuracy in workpiece materials depending on the turning clearance angle. The experiments started from choosing three workpiece materials, SM45C(machine structural carbon steel), STS303(stainless steel) and SCM415 (chrome-molybdenum steel). The experiments showed specifically how features of selected materials changed when they were processed with diverse machining depths, 0.1 mm, 0.2 mm and 0.3 mm, with various negative angles, $0.0^{\circ}(-6.0^{\circ})$, $0.3^{\circ}(-6.3^{\circ})$ and $0.9^{\circ}(-6.9^{\circ})$, and called cutting edge inclination starting from a fixed rotational speed, 2,500 rpm, focusing on the feed rate, 0.07 mm/rev and 0.10 mm/rev. The results of the accuracy of processing, cylindricity, deviation from coaxiality, etc. were compared using the graph and table. The accuracy of cylindricity in the order of degree $0.0^{\circ}{\rightarrow}0.3^{\circ}{\rightarrow}0.9^{\circ}$ depending on the workpiece materials showed the best cylindricity when it was $0.9^{\circ}$. In conclusion, the accuracy improved in specific degrees irrespective of the quality of the materials when the bite negative angles increased. This means that workability improved in these experiments. In addition, the processing shape changed depending on depth of the cut and feed rate.

Fizeau interferometry using angled end-face optical fiber source (경사 단면 광섬유 광원을 이용한 피조 간섭계)

  • 김학용;김병창;김승우
    • Korean Journal of Optics and Photonics
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    • v.12 no.4
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    • pp.334-338
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    • 2001
  • A Fizeau interferometer without beam splitter was constructed. Single-mode optical fiber was used as a spherical wave source and the face of fiber end was polished and coated to be a reflecting surface. The reflecting surface was angled so that interference fringe could be detected by CCD camera. Beam splitter in front of a spherical wave source could distort the wave front and that was one of the component error sources. With the proposed configuration there was no need to place beam splitter in the system. Improvement of phase measuring accuracy was evaluated quantitatively by comparing the result of this setup with that of a conventional Fizeau interferometer. Wave front of the angled end-face optical fiber source was also measured to verify its sphericity by PS/PDI (Phase Shifting/Point Diffraction Interferometer). The principle of this technique was presented and the experimental results and its applications were discussed. ussed.

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Flow Analysis due to the Slant Angle of a Windscreen at the Front of a Car Body (차체 전방의 앞 유리 경사각도에 따른 유동해석에 관한 연구)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.9-14
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    • 2020
  • In this study, CFX analyses were performed with flow models to minimize the flow resistance due to the windscreen on the front of a car body. The results indicated that the greater the slant angle of the windshield, the greater the maximum pressure area. The lower the slant angle of the windscreen, the smaller the area in which the air collides with the front of the car body and the more smoothly the air moves. The results of this study can be applied to increase fuel economy under driving conditions by changing the slant angle of the vehicle's windscreen.

Characteristics of Inclined Plane Constructed by High speed Ball End Milling according to the Variation of Cutting Direction(I) (공구경로 변화에 따른 고속 볼 엔드밀 가공에서 경사면의 특성(I))

  • 강명창
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.137-143
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    • 1999
  • The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

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A Study on Cutting Character of Side-rake Angle Adjustment at Non-ferrous Metals in Turning (비철금속의 선삭에서 측면경사각의 변화에 대한 절삭특성에 대한 연구)

  • Jung, Jin-Seo;Jun, Jae-Uhk;Han, Gu-Sang;Seo, Sang-Ha;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.39-44
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    • 2003
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia) therefore it had been made the studies of non-ferrous metals by many scientists. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses and Cutting force adjustments were on the decrease with a side-rake angle and feedrate diminution in the case of the plastic, brass, aluminum, and paulownia.

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Calculations of Shielding Failure Rates According To The Hillside Angles (대지경사각을 고려한 차례실패 사고율 검토)

  • Kang, Y.W.;Kwak, J.S.
    • Proceedings of the KIEE Conference
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    • 2005.07a
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    • pp.615-617
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    • 2005
  • 대기중에 위치한 뇌운안에 전하가 떠다니는 상태에서는 구름안과 주변에 높은 전계의 전위가 발생한다. 이 전하가 축적되면 대지 방전이 발생하고 송전선로 등에 뇌격이 침입하게 된다. 뇌 방전은 수 km에 달하는 대기중에 발생하는 거대한 전기현상이지만 이 낙뢰가 전기의 흐름이라는 것은 벤자민 프랭클린의 현장 시험에 대해 최초로 증명되었다. 이러한 대기중에 발생하는 거대한 전기현상인 낙뢰가 송전선로에 침입하여 송선선로 애자련을 섬락시키는 과정은 대단히 복잡한 전자기적인 현상이다. 그것은 가스 방전 현상, 감속에 중요한 역할을 하는 전자계의 빠른 변화, 도체와 철탑에 나타나는 코로 나와 관련된 비선형 효과 및 주파수 및 전류와 관련된 대지의 임피던스 통 다양한 현상이 종합적으로 관련된다. 따라서 가공 송전선로의 낙뢰에 대한 동작특성의 평가시 낙뢰 현상의 불규칙한 특성 및 신뢰할만한 데이터의 부족에 따른 많은 불확실성이 존재한다. 이 때문에 가공 송전선로에서 낙뢰에 의한 트립(Trip) 사고수의 계산을 위해 단순화된 방법이 아주 유용하며 효과적일 수 있다. 본 논문에서는 EGM (Electrogeometric Model) 모델을 사용하여 대지경사자의 크기에 따른 차폐실패 트립 사고율의 영향을 검토하였다.

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Tool Locus Analysis of Ultra-precision Inclined Grinding (초정밀 경사축 연삭가공에서의 공구 궤적 해석)

  • Hwang, Yeon;Park, Soon-Sub;Lee, Ki-Yong;Won, Jong-Ho;Kim, Hyun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.35-40
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    • 2009
  • This paper presents the geometrical analysis of an inclined ultra-precision grinding technology using simulations about grinding point locus for micro lens manufacturing. Simulation results show the relationship between radius ratios ($R_1/R_2$) and wheel center locus. Furthermore, the critical grinding wheel radius ($R_1$) can be calculated from work-piece radius ($R_2$) and inclined angle ($\theta=-45^{\circ}$). These achievements could be applied to calculate CNC data in ultra-precision grinding and give insight for wheel wear and compensation grinding.

Structural Design of Slope Correction Device (경사 면 보정 장치의 구조 설계에 관한 연구)

  • Kim, Jeong-Hwa;Lee, Do-Yeong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.33-39
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    • 2021
  • This paper presents an optimized design technique that can satisfy the design input values. Numerical analysis was performed on the slope correction device based on the first design. The stress distribution was confirmed when the load specified as the design input value was applied, and design changes were introduced for parts for which the design safety factor did not meet the standard to ensure rigidity. And the results were verified through FEA.

Study on development of Nylon Mechanical Stretch Light Fabric (나일론 스트레치 직물 개발에 관한 연구)

  • Sim, Seung-Bum;Son, Hyun-Sik;Choi, Kwang-Seok;Lee, Young-Mi;Yang, Sung-Young
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.93-93
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    • 2011
  • 스포츠웨어 바람막이용도에 사용되는 대부분의 소재는 폴리아미드계 소재이며, 국내에서는 대부분 나일론6 소재를 사용하고 있다. 최근 소비자들의 요구는 점점 경량화되고 있고 야외활동 증가와 더불어 착용감이 우수한 소재를 요구하고 있다. 이러한 시즘에 국내에서 많이 사용되는 나일론6 소재를 이용하여 직물단계에서 경량감과 스트레치성이 발현될수 있는 나일론6 경량 Mechanical 스트레치 직물 개발에 대한 연구를 진행하고자 함이다. 본 연구에서는 직물단계에서 경량감과 스트레치성이 발현될수 있는 나일론6 경량 Mechanical 직물개발을 위해 공중합 나일론6 폴리머와 일반 나일론6 폴리머를 복합방사설비를 이용하여 SIDE BY SIDE POY 26d/6f 원사를 제조한 후, Nip Belt 가연설비로 연신비, 가연 1st 히터온도, 벨트각도 조건에 따라서 제조된 4가지의 나일론6 가연사 DTY 20d/6f와 T사에서 생산되고 있는 나일론6 가연사 DTY 20d/7f를 동일한 직물설계 조건에서 위사방향으로 제직을 실시하였다. 직물설계 조건은 경사를 나일론 DTY 20d/7f, 경사밀도는 2가지, 위사밀도 2가지으로 설계하여 제직하였으며, 이렇게 제조된 직물(생지)를 일반 나일론6 염색가공 공정조건으로 전처리, 염색, 가공, 코팅 공정을 거친후, 신축성 평가를 실시하였다. 동일한 제직조건 및 염색가공 조건에서 제조된 직물의 신축성은 가연조건인 가연 연신비가 높고, 가연 1st 히터온도가 높은 조건에서 높게 나타남을 알 수 있었다. 경사밀도가 낮은 조건이 수축이 많이 진행됨을 알 수 있었으며, 가연조건인 가연 연신비가 높고, 가연 1st 히터온도가 높은 조건에서 수축이 더 많이 이루어짐을 알 수 있었다. 권축률이 높은 가연사 조건이 그만큼 수축이 많이 들어옴을 나타내는 결과로 사료되며, 위사밀도가 낮은 조건이 수축이 좀 더 많이 진행됨을 알 수 있었으며, 위사밀도가 너무 많으면 가연사끼리 상호 수축할 수 있는 정도를 감소시키는 결과로 판단된다. 전처리, 염색가공, 코팅이 완료된 최종 원단의 신축성 평가를 실시한 결과, 비교사로 제직된 최종 원단은 8~10%수준, 가연사 제조조건에 따른 제조된 4가지의 가연사의 신축성은 12~18%의 신축성을 보임을 알수 있었다. 향후, 제직설계 및 염색가공 조건의 다양화로 연구를 진행할 계획이다.

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A Study on the tool vibration characteristics in inclined surface milling (Ball-end milling 에서의 경사면 가공시의 공구진동 특성에 관한 연구)

  • 조병무;유진호;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.15-20
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    • 2004
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

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