• Journal of Korea Foundry Society
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• v.10 no.3
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• pp.247-253
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• 1990

주철의 중력금형주조에서 반복작업에 따른 응고과정의 변화를 3차원의 수치해석적 방법에 의하여 컴퓨터해석을 하였다. 수치해석적 방법으로는 차분법을 채택하였다. 반복작업과정에 따라 변화되어지는 주물의 응고시간과 미세조직, 기계적성질과의 관계가 조사 되어졌다. 컴퓨터에 의해 계산된 각싸이클의 냉각속도로 부터 주물의 공정셀의 수, 경도, 인장강도등의 변화를 예측하였으며 또한 반복싸이클에 따른 금형 및 주물의 온도분포와 최종응고부위등을 예측하였고 이들은 실제주조시험에서 얻어진 결과와 비교적 잘일치하였다. 중력금형주조에서 회주철의 응고시간, 공정셀, 기계적성질 및 응고속도에 미치는 냉각수의 영향이 또한 컴퓨터해석에 의하여 잘예측되었으며 컴퓨터해석에 의한 냉각수 라인의 적절한 설계에 의하여 주물의 미세조직 및 기계적성질과 결함발생 가능위치를 효과적으로 제어할수 있음을 확인하였다.

• Journal of the Korean Institute of Gas
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• v.6 no.1 s.17
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• pp.10-16
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• 2002

This paper introduces developed prototype intelligent pig which detects corrosion on pipeline by using Magnetic Flux Leakage technology. The 8 inch developed MFL(Magnetic Flux Leakage) pig is composed of 5 yokes which magnetize pipeline wall and 45 Hall sensors which detect MFL signal. The designed MFL modules are analyzed by using magnetic circuit method in order to confirm whether pipeline wall is fully saturated. A variety of artificial defects are manufactured on 8 inch diameter steel pipeline in order to acquire MFL signals. So leakage flux of the axial, radial and circumferential component was acquired as defects. The results of this paper show that design technique for 8 inch MFL pig can be applied to large diameter MFL pig and 0.5mm defect depth can be detected.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.33 no.3
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• pp.201-207
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• 2020

In this study, various types of porous beams were designed and analyzed to examine the relationship between the behavior of a porous beam and certain nonlocal parameters. The nonlocal parameters were defined as functions of the conditions of defects in the porous material. Finite element analysis was conducted on the beams under typical boundary and loading conditions. Beams with stiffeners having the same dimensions as the defects in the porous beams were also analyzed. The deformation tendency of these beams was determined and described in terms of the nonlocal parameters. The deformation of a porous beam was linearly proportional to the square of the diameters of the defects, whereas that of a beam with a stiffener was linearly proportional to the cube of the diameter of the stiffener. Furthermore, for a stiffened beam with axial loading, the results derived from a 3D solid element and those under 2D plane stress conditions were different.

• Korean Journal of Materials Research
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• v.6 no.7
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• pp.733-741
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• 1996

In this study MeV Si self ion implantations were done to reveal the intrinsic behavior of defect formation by excluding the possibility of chemical interactions between substrate atoms and dopant ones. Self implantations were conducted using Tandem Accelerator with energy ranges from 1 to 3 MeV. Defect formation by high energy ion implantation has a significant characteristics in that the lattice damage is concentrated near Rp and isolated from the surface. In order to investigate the energy dependence on defect formation, implantation energies were varied from 1 to 3 MeV under a constant dose of $1{\times}10^{15}/cm^2$. RBS channe!ed spectra showed that the depth at which as-implanted damaged layer formed increases as energy increases and that near surface region maintains better crystallinity as energy increases. Cross sectional TEM results agree well with RBS ones. In a TEM image as-implanted damaged layer appears as a dark band, where secondary defects are formed upon annealing. In the case of 2 MeV $Si^+$ self implantation a critical dose for the secondary defect formation was found to be between $3{\times}10^{14}/cm^24$ and $5{\times}10^{14}/cm^2$. Upon annealing the upper layer of the dark band was removed while the bottom part of the dark band did not move. The observed defect behavior by TEM was interpreted by Monte Carlo computer simulations using TRIM-code. SIMS analyses indicated that the secondary defect formed after annealing gettered oxygen impurities existed in silicon.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.9
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• pp.352-357
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• 2020

This study was performed to solve the quality problems of forging propeller shaft components in the marine diesel engines during the final cooling process and provide reasonable guidelines to increase the production of forging products. Residual hydrogen existing on the inside of forging products begins to diffuse and accumulates at the pores, micro-fissures, and grain boundaries as the temperature of forging products begins to decrease and reaches a critical temperature range, and finally transforming into internal defects. These defects were easily found near the surface of products after milling the surface of forging products. In this work, four types of forging products (shaft flange, shaft journal, thrust shaft, and propeller shaft) were chosen to evaluate the temperature history of products during the cooling process, employing non-linear numerical analyses with the ANSYS program. The times elapsed to reach 250 ℃ after cooling were approximately 9 ~ 23 hours for each forging product. These times can be used as cooling process guidelines on the quality and productivity of products after heat treatment.

• Journal of the Korea Concrete Institute
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• v.15 no.3
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• pp.425-432
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• 2003

The joint treatment of concrete is one of the technical problems in concrete constructions. Joints created with concrete constructions result in serious weakness in the aspects of both structural and water-barrier function. The radar and the infrared thermography method have been used for the non-destructive inspection of several construction joints of concrete structures in this study. The advantages and limitations of these methods are investigated for non-destructive inspection on construction joints of concrete columns. It can be shown that the detecting precision of construction joints using these methods is improved if radar analysis is carried out with a simulation analysis. In case of the infrared thermography method, the shape of construction joints can be also detected when heating is performed before testing. As the result, it has been verified that the construction joints, difficult to be detected by visual inspection, could be inspected effectively in broad areas at short period of time when these two methods are applied.

• 한국신재생에너지학회:학술대회논문집
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• 2007.11a
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• pp.285-288
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• 2007

박막형 태양전지 및 플렉서블 태양전지 기판으로 사용되는 금속기판의 우수성은 잘 알려져 있다. 그러나 상용 금속기판이 직면하고 있는 문제점을 보완하기 위해서 전주법으로 제조된 2원합금 금속포일을 개발하였으며, 박막형 및 플렉서블 태양전지의 기판재로 적용가능성을 확인하였다. 일반적으로 태양전지를 제조할 때 열 공정이 수행되며, 이때 기판재와 cell을 구성하는 반도체의 열팽창 계수 차이에 의한 열변형으로 결함이 발생될 수 있고, 태양전지 효율 및 수명을 저하시키는 원인이 될 수 있다. 이러한 원인이 될 수 있는 구성 재료간의 열팽창계수 차이에 의한 cell 의 변형량을 추정하기 위해 유한요소해석 방법을 사용하였다. 유한요소해석을 수행하기 위해 ALGOR 라는 해석 tool 을 사용하였다. 유한요소해석 수행에 사용된 상용 금속인 Mo, Ti, Al, SUS 포일과 전주법으로 제조된 2원합금 금속포일의 열팽창 계수는 실험을 통한 측정치이며, cell을 구성하는 반도체의 열팽창 계수와 열특성은 참고 문헌에 있는 자료들이다. 이 값들을 기반으로 cell 의 구성을 단순화시킨 가상의 태양전지가 제조 공정 온도에서 상온으로 냉각될 때의 열변형량을 계산하였다.

• 제어로봇시스템학회:학술대회논문집
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• 1987.10b
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• pp.578-581
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• 1987

하이브리드 스텝 모터와 같은 소형 정밀 모터에서 이를 설계 제작하는 과정에서 가공기술의 부족과 높은 생산 단가로 인하여 모든 부분의 가공에 높은 정밀도를 유지하기는 어렵다. 그러므로 토오크 특성에 영향을 많이 미치는 부위의 가공 정밀도를 향상시킴으로써 생산 단가를 줄일 수 있다. 하이브리드 스텝, 모터에서 구조상의 오차는 모터의 PERMEANCE를 변화시키고 PERMEANCE의 변화는 이와 직접적인 관련을 갖고 있는 토오크를 변화시켜서 결국에는 스텝 모터의 가장 중용한 요소인 정확한 위치 제어를 할 수 없게 된다. 모터의 구조적 결함에 대하여 알아보고 이 과정을 통하여 구한 HOLDING 토오크 값으로부터 정상인 때와 구조적인 오차가 있는 경우에 대한 토오크의 최대치와 DETENT 위치를 서로 비교함으로써 오차에 대한 토오크의 영향을 해석한다.

• Journal of the Korean Society for Nondestructive Testing
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• v.22 no.4
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• pp.411-421
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• 2002

The accurate analysis of ultrasonic wave propagation and scattering plays an important role in many aspects of nondestructive evaluation. A numerical analysis makes it possible to perform parametric studies, and in this way the probability of detection and reliability of test results can be improved. In this study, a finite element method was developed for the analysis of ultrasonic fields, the accuracy of results was checked by solving several representative problems. The size of element and the integral time step, which are the critical components for the convergence of numerical results, were determined in a commercial finite element code. Several propagation and scattering problems in 2-D isotropic and anisotropic materials were solved and their results were compared with known analytical or experimental results.

• Journal of the Korean Society for Nondestructive Testing
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• v.17 no.4
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• pp.227-236
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• 1997

Quantitative analysis and imaging of elastic wave propagation are very important for the materials evaluation as well as flaw detection. The elastic wave propagation in an anisotropic media is more complex, and analysis and imaging become essential for flaw detection and materials evaluation. In the anisotropic media, the wave velocity is dependent on the propagation direction. In addition, the direction of group velocity is different from that of phase velocity, the direction of energy flow is not same as the propagation direction of wavefront (beam skewing effect). Especially, this effect becomes critical for the large anisotropic media such as fiber composite materials, and the results using elastic waves for those materials have to be analyzed considering the wave propagation mechanism. Since the analytical approach for the wave propagation in the anisotropic materials is limited, the numerical analysis such as finite difference method (FDM) have been used for these case. Therefore, 2-dimensional FDM program for the elastic wave propagation is developed, and wave propagation in anisotropic media are simulated.