• KSCE Journal of Civil and Environmental Engineering Research
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• v.42 no.2
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• pp.257-261
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• 2022

Additive manufacturing (AM, also known as 3D printing) applied to the construction industry is implemented and verified for various effects since advantages such as high design freedom, improving worker safety, and predictable construction period. However, due to the low maturity compared to the existing technology, studies are underway to solve new problems that occur in the overall of AM technology. In this paper, we confirm the effect of low construction surface flatness on the stacked features in the process of on-site AM construction. In particular, unstable AM features are determined through quantitative analysis by laser scanning, and a construction strategy is proposed for the surface flattening.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.04a
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• pp.65-66
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• 2022

In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.69-70
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• 2023

The development of advanced 3D printing technologies has opened up new opportunities for customized digital designs in the construction industry. Using nano- and micro-scale additives is expected to improve the performance of cement-based materials in 3D printing. TiO₂ particles have been widely used as reinforcing additives in cement-based materials. Therefore, this study aims to investigate the application of cement-based materials containing multi-size TiO₂ particles in binder jet 3D printing and the effect of different-size TiO₂ particles on the performance of printed samples. TiO₂ particles exhibit an excellent filling effect, which increases the density of the printed samples and promotes hydration, thereby improving the compressive strength of the samples. In addition, larger TiO₂ particles exert more pronounced filling and photocatalytic effects on the resulting samples.

• Korean Journal of Construction Engineering and Management
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• v.23 no.6
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• pp.119-124
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• 2022

Recently a method of constructing architectural products using additive manufacturing technology has been proposed. The additive manufacturing technology automates the construction process and it can secure the safety of workers. In addition, due to the high implementation efficiency of atypical shapes, the applicability to the manufacturing process of buildings and infrastructure is drawing attention. Additive manufacturing technology has the ability of satisfying computer-based construction automation, resource management and construction period prediction which is required in the modern construction industry. However, the industrial application is still limited by insufficient data, standards, regulations, and operating methods. In this study, in order to analyze the applicability of architectural additive manufacturing technology, we manufacture each architectural product with two additive manufacturing systems. In addition, we apply an application of each building product into an appropriate manufacturing system through the AM production decision model. And identify problems in the manufacturing process through empirical experiments. As a result, we propose an extended additive production decision model to improve the quality of building products.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.263-264
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• 2023

3D printing technology is recognized as a core technology that will lead the next generation, and is a field that can have a large ripple effect if it innovates the existing construction production method. Therefore, this study deals with the development of a 3d printing system using an articulated robot for construction purposes. In this system, ABB robot was used to control the developed cement gun accurately. The system is composed of mixer to mix cementitious materials, pump to transfer the materials, abb robot to motion control and cement gun to extrude the materials to print required construction parts. Using the system developed in this study, a suitable mix ratio of cementitious materials was found and successively printed a 1m high structure that demonstrated possibility of printing structures using 3d printer. In the future, we plan to build a foundation for automated construction through research on construction methods and materials that can be continuously layered for the system.

• Journal of the Earthquake Engineering Society of Korea
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• v.27 no.6
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• pp.321-330
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• 2023

In this study, the structural performance of the specimen fabricated through 3D printing was evaluated through monotonic loading experiments analysis to apply to 3D printed structures. The compression and flexural experiments were carried out, and the experimental results were compared to the finite element model results. The loading directions of specimens were investigated to consider the capacity of specimens with different curing periods, such as 7 and 28 days. As a result, the strength tended to increase slightly depending on the stacking direction. Also, between the 3D-printed panel composite and the non-reinforced panel, the bending performance depended on the presence or absence of composite reinforcement.

• Journal of the Korea Institute of Building Construction
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• v.20 no.2
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• pp.171-181
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• 2020

Recently, free-formed construction technology is becoming a new measure of representing technological superiority and sociocultural ingenuity. However, the CNC processing technology utilizing the existing wood and iron form has limitations in terms of the manufacturing time and material cost. Therefore, in this study, the method and process of manufacturing free-formed EPS form using S-LOM-based 3D printing technology were suggested. Furthermore, through the mock-up test, a comparative analysis of the manufacturing time and precision with CNC milling technology was conducted. The results show that S-LOM-based 3D printing technology has reduced manufacturing time about 57.4% compared to CNC milling technology during the free-formed EPS form manufacturing process. In addition, compared to the design drawings, the maximum error value was 20.5mm, proving the applicability of S-LOM-based 3D printing technology. The results of this study are expected to contribute to the improvement of S-LOM method and the activation of S-LOM method by verifying the applicability of S-LOM-based 3D printing technology.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.168-169
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• 2021

A hydrophobic surface increases the contact angle between water and cement paste. There are two methods to increase water contact angle, i.e. lowering the surface energy and adjusting the surface roughness of concrete. The hydrophobicity of concrete can be quantitatively evaluated according to the chemical and physical properties of the solid surface. So far, researches have shown the chemical properties of hydrophobic concrete, however it has not covered how to control surface. This study demonstrated the hydrophobic cement paste prepared by low-resolution molds printed with a 3D printer that exhibit rough surface. Thus, we presented the most hydrophobic characteristics of mold.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.10a
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• pp.69-70
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• 2016

The constructability of formwork has a significantly influence on the duration and cost in tall building construction. However, current installation and dismantling process are conducted with heuristic approaches due to the absence of reasonable constructability review method. This study proposes a new method to review the constructability of formwork by utilizing 3D printing technology. It is expected that the suggested review method could reduce formwork duration and cost with subjective, but rational manner.

• Journal of the Architectural Institute of Korea Structure & Construction
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• v.34 no.11
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• pp.3-10
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• 2018

Cladding that finishes the exterior of a building could enhance the value of the building, and shape control is an important factor. With the recent development of 3D printing, cementitious claddings were printed by 3D printer in China, U.S.A and elsewhere. On the other hand, the structural safety of the exterior panel should be examined, as casualties occur when the exterior panel fails due to typhoon or impact. Cement-based cladding is reinforced by wire mesh to improve safety. Introducing 3D printing composite system with polymer and cement, makes it possible to produce claddings fast and accurate. Prior to the development of 3D printing cementitious cladding, the major parameters influencing the optimal shape were identified based on structural performance. The wind load, joint, and bond behavior between polymer and cement were considered. Polymer laminate shape, order, and thickness were variables, and finite element analysis was performed.