• Title/Summary/Keyword: 강재 절단

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A Fundamental Study on Evaluation of Web Crippling Strength of Corroded H-Beams (부식 H형 강재의 복부좌굴강도 추정에 관한 기초적 연구)

  • Kim, In-Tae;Shin, Chang-Hee;Cheung, Ji-Young
    • Journal of Korean Society of Steel Construction
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    • v.22 no.5
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    • pp.421-433
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    • 2010
  • The most typical deterioration of steel structures is corrosion damage. However, a method to evaluate residual load-carrying capacity of corroded steel structures is not yet established. It is difficult to check current serviceability and safety of the structures. In this study, compressive tests and finite element analyses were conducted on H-beams with corroded web. Then, the effect of corrosion damage on web crippling strength and evaluation methods of the web crippling strength are studied. Based on the tests, 4 H-beam specimens used in a subway construction site and 9 H-beam specimens with different web-thickness and damaged-height underwent compression-tests. To consider loading and supporting areas in the site, compressive loading was applied in the entire region of the upper and bottom flange in 5 H-beam specimens and applied partially on the regions of the upper and bottom flange in 8 specimens. The finite element analysis of 38 parametric model specimens simulating different corrosion damages was also carried out. From experimental and analytical results, the relationships between corrosion damages in the web and residual web crippling strength are presented. Factors web crippling strength was reduced are formulated by using residual average thickness and the standard deviation of the corroded web thickness. Also, a simple evaluation method of residual web crippling strength was proposed.

Nesting Expert System using Heuristic Search (휴리스틱 탐색 기법을 이용한 네스팅 전문가 시스템)

  • Sheen, Dong-Mok
    • Journal of Ocean Engineering and Technology
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    • v.26 no.4
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    • pp.8-14
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    • 2012
  • Two dimensional nesting is a common problem in industries such as the shipbuilding, automotive, clothing, shoe-making, and furniture industries, in which various parts are cut off from stock or packed in a flat space while minimizing waste or unoccupied space. Nesting is known as an NP-complete problem, which has a solution time proportional to the superpolynomial of the input size. It becomes practically impossible to find an optimal solution using algorithmic methods as the number of shapes to nest increases. Therefore, heuristic methods are commonly used to solve nesting problems. This paper presents an expert system that uses a heuristic search method based on an evaluation function for nesting problems, in which parts and stock are represented by pixels. The system is developed in CLIPS, an expert system shell, and is applied to four different kinds of example problems to verify its applicability in practical problems.

Investigation of porosity on the galvanized steel welds with GMAW for fire sprinkler pipes (소방배관용 아연도금강재의 GMA용접에 따른 용접부의 기공발생조사)

  • Lim, Young-Min;Kim, Nam-Hoon;Koh, Jin-Hyun
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.379-381
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    • 2011
  • 본 논문에서는 피복아크용접(SMAW)을 자동용접으로(GMAW) 전환시키기 위한 기초 연구로서 GMA용접가스가 기공율에 미치는 영향을 보고자 한다. 기공율 평가를 위해 반자동 소방용 분기배관실험장치를 제작하였다. 분기배관의 기공율을 평가하기 위해 보호가스 3종(Ar, $CO_2$, 8:2 혼합가스), 전압을 변수로 설정하여 GMA용접을 실시하였다. 용접을 실시한 시편을 용접방향으로 절단하여 기공율 평가를 실시하였다.

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Prototype Manufacturing of a Brake Dust Shield by Dieless CNC Forming Technology (다이레스 포밍을 이용한 브레이크 더스트 쉴드 시작품 제작)

  • Kang, Jae-Gwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.36-43
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    • 2007
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In order to apply the technology to industrial parts, however, many problems such as spring-back, rising of material, and trimming difficulty must be solved. In this paper a new dieless CNC forming method to improve forming quality is proposed, which consists of how to modify its original shape in CAD and how to generate its CNC tool path in CAM. The effectiveness of the proposed procedures is tested with a brake dust shield of a vehicle. The results shows that the method proposed enhances the forming quality up to 48% compared to traditional method.

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Development of 5-axis $CO_2$ Laser Cutting Machine and CAM (5축 CO2 레이저 컷팅 머신 및 CAM 시스템 개발)

  • Kang Jae-Gwan;Yeom S.B.;Kang B.S.;Lee H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.245-246
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    • 2006
  • For developing 5-axis laser cutting systems, many problems such as rotating of laser head or table, 5-axis tool path generation and collision avoidance between laser head and product should be solved. In this paper, a five-axis laser cutting machine with table swivel and rotary type configuration is developed. The five axes (X,Y,Z,A,B) are controlled and interfaced to PC via MMC board. Two kinds of CAM S/W such as commercial 5-axis CAM S/W(Euclid) and UG-API are engaged to generate NC code for the developed 5-axis laser cutting machine.

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Cutting Motion Simulator for Nutating Head Type S-axis CNC Laser Cutting Machine (Nutating 헤드 타입 5축 CNC 레이저 절단기용 동작 시뮬레이터)

  • Kang, Jae-Gwan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.35-40
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    • 2011
  • 5-axis laser cutting has great advantages when it is applied to three dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post-processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a motion simulator for 5-axis laser cutting machine with a nutating cutting head whose rotational axis is in an inclined plane. Two essential modules such as post-processor and cutting motion simulator was developed based on a commercial 3D CAD of UG-NX. The developed system was applied to three dimensional cutting products and showed the validity of the developed methods.

Application of Prefabricated Retaining Walls with Steel Lagging (강재 요소를 적용한 조립식 흙막이 벽체에 관한 연구)

  • Hong, Jong woo;Choi, Jae Soon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.6
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    • pp.1277-1285
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    • 2015
  • It has been known that the conventional retaining wall system with timber lagging and H pile has several problems such as the irregular gap between H-piles, cutting or adding to standard timber, back fill over first step excavation, and especially break-down accident at the disjoint of wall system. In the practical excavation, these problems may lead to worker's accident and the inefficiency of construction economy. To solve the above problems, a new method using prefabricated retaining wall was proposed and verified. The characteristics of the new method is to replace timber wall as free-sliding steel-lagging and connector. To check its verification and application, laboratory tests such as bending strength, tensile strength, and fatigue strength were carried out. Also, a pilot test in the field and numerical simulations under various ground conditions were performed. From the researches, it is found that the prefabricated retaining wall plate can be superior to the conventional timber lagging plate in the strength. It is also found that the proposed methods can be effective in the reuse of retaining wall plate and safe in the disjoint of wall system. Finally, it is desired that the proposed method will be effective in the reduction of the imported timbers and helpful in the safety of retaining wall construction.

Assessment of Underwater Penetration Performance for the Shape of the External Device of Shaped Charge (성형폭약 외부장치 형상에 따른 수중 관입성능 평가)

  • Suk, Chul-Gi;Noh, You-Song;Ko, Young-Hun;Park, Hoon;Cho, Sang-Ho;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.34 no.4
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    • pp.1-9
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    • 2016
  • For underwater steel structure, cut that underwater shaped charge device that combines a spring hose, which is an external device of pressure resistance and flexibility with flexible shaped charge, was invented. As a basic experiment for an optimum condition design, an penetration performance was compared by external device shape. To evaluate the result of an experiment, image analysis was carried out after obtaining the model by using the liquid rubber for the penetrated steel plate. To simulate the penetrating process of shaped charge, the AUTODYN program has been used. As a result of analysis, while the average penetration depth of circular and square shaped external devices were similar, the penetration quality was more uniform in the case of circle. In addition, water infiltration occurred in square case, displacement and strain rate according to the increase of the water pressure were measured high.

An Experimental Study on Flexural Strength of Lip-Type Modular Steel Concrete Beam (Lip-Type 모듈형 SC보의 휨내력에 관한 실험적 연구)

  • Ahn, Hyung Joon;Shin, Il Kyoun;Ryu, Soo Hyun
    • Journal of Korean Society of Steel Construction
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    • v.18 no.2
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    • pp.261-270
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    • 2006
  • In this paper, the basic data regarding the application of the MSC (Modular Steel Concrete) beam are presented by comparing the experimental value with the theoretical value, focusing on the bending behavior of the Lip-type MSC beam, which is composed of steel and concrete. Considerable manpower is needed to fabricate the traditional MSC beam, particularly for the tasks of cutting, welding, etc. Because much time is needed to fabricate the traditional SC beam, the prefabrication concept is introduced, easily produce the required size of the SC beam by prefabricating the side module and the lower module, which is made up of a steel sheet. The result indicates that the method of uniting the modules, an d the composition method with concrete, should be improved. The proposed MSC beam can be used as a new structural member by increasing its coherent reinforcement with modules and the composition ratio of steel and concrete through a future study.

Ship Hull Modeling by CAD/CAM System (CAD/CAM 시스템에 의한 선박 모형 제작)

  • Tae-Wan Kim;Jae-Hwan Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.71-78
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    • 2001
  • In ship building industry, CNC and CAM are mostly applied to NC cutting and manufacturing of propeller and prototype ship model. Herein, prototype ship model is producted by CAD/CAM process. Hull form data is obtained from the ship drawing and used for 3D modeling by CAD software Pro/Engineer. CAD data is transferred into CAM s/w SPEEDplus to perform CNC process and the prototype small ship model is manufactured by CNC machine. To solve data transfer among different systems. IGES and STEP neutral formats are currently used. Herein IGES format is adopted for data transfer between CAD/CAM softwares.

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