• Title/Summary/Keyword: 감속기어

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Yaw Gearbox Design for 4MW Class Wind Turbine (4MW급 풍력발전기용 요 감속기 설계)

  • Lee, Hyoung-Woo;Kim, In-Hwan;Lee, Jae-Shin
    • Journal of Convergence for Information Technology
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    • v.12 no.2
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    • pp.142-148
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    • 2022
  • In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

Development of an Expert System for Precision Reducer Design of Robot (로봇용 정밀 감속기 설계 전문가 시스템 개발)

  • Park, Dae-Hyun;Nam, Won-Ki;Jang, In-Hun;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.1
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    • pp.19-25
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    • 2007
  • Among the precision reduction gent drivers lot robot system, the cycloid reducer is well known for it's high performances. Designing this reducer, there are many factors which must be considered. First, a geometrical analysis of tooth shape must be drawn from the basic concept. Second, loads, stresses and modification factors on tooth should be calculated exactly. Finally, a computer software to optimize the design of cycloid tooth needs developing on the basis of the geometric and force equations. In this research, the expert system to design the cycloid reducer was developed using Visual C++ so, the most important factors can be obtained automatically as the user put the simple input data.

The speed reducer of torque meter type with damping (Damping을 갖는 토크미터형 감속기)

  • Song, Chang-Hun;Lee, Woo-Min;Oh, Se-Hoon;Lee, Chong-Won
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.471-475
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    • 2001
  • Planetary Speed Reducer consists of a sun gear, a planetary gear and a ring gear and if one element is fixed at this Speed Reducer, another elements operate to become a drive-axis and a subordination-axis respectively. Planetary Speed Reducer is frequently used for gear Speed Reducer because it has the advantage of having the high efficiency and getting the high Speed Reducer ratio in small space. However, it is difficult to know the current transmitted torque immediately during the use of Speed Reducer and so complicated equipment is installed in addition to protect the overload of system. The object of this paper is to design the Speed Reducer of torque- meter type that can know the torque transmitted using the power transmission feature of a simple Planetary Speed Reducer fixed at ring gear.

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Design of Worm Gear for CVVL Paired with ZK Worm and Involute Helical Gear (ZK 웜과 인볼류트 헬리컬기어로 결합된 CVVL용 웜기어 설계)

  • Sohn, Jonghyeon;Park, Nogill;Oh, Chunghan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.77-84
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    • 2014
  • The worm gear is used in the motor drive system of automotive CVVL because of its compactness and self-locking ability. A ZK worm and an involute helical gear can be meshed in order to reduce production cost. However, the gearing is not suitable for the reliability and the NVH problem. To improve the dynamic performances, an optimal design process is considered. The transmission error is calculated theoretically and minimized with the several gear design parameters. An inequality condition such as the teeth interference elimination is added.

Study on Optimal Design and Analysis of Worm Gear Reducer for High Place Operation Car (고소작업차용 웜기어 감속기의 최적설계 및 해석에 관한 연구)

  • Kim, Tae Hyun;Jang, Jeong Hwan;Lee, Dong Gyu;Kim, Lae Sung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.98-103
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    • 2015
  • Swing reducers are widely used in special vehicles that have swing motions. Generally, compact swing reducers were constituted by a worm gear pair. Worm gears are one of the most important technical devices for transmitting torque between spatially crossed axes. Due to their high transmission ratio and compact structure, they are widely used in power transmission applications where high reduction is required. This paper presented approaches to improve the transmission efficiency and assembling performance of 3.5 ton class worm gear swing reducers. Worm wheel and the case of swing reducers were optimized and certified by a finite element method. Finally, an actual swing reducer was processed and assembled to test the performance.