• Journal of the Society of Naval Architects of Korea
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• v.38 no.2
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• pp.62-70
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• 2001

As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

• Journal of the Korean Wood Science and Technology
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• v.42 no.4
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• pp.407-419
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• 2014

The analysis of shape before and after heating, Surface moisture content, Moisture weight change and surface heat distribution by fixed type microwave heating in forms of flat veneer and veneer roll of Korean pine, pitch pine, larch and yellow poplar was conducted. The results were as follows: In case of flat veneer, the quality after microwave heating was comparatively good, but it was somewhat warped. These phenomena may be due to transformation by nonuniform drying stress and stronger effect of local irradiation on the veneers when heating veneer owing to the characteristics of fixed type microwave equipment. In case of the features of roll-shaped veneer heated by microwave, the quality after heating was comprehensively excellent. Especially there was no warping unlike flat veneer. Heat distribution and diffusion were also very stable for roll-shaped veneer and such heat distribution had much influence on surface moisture content and moisture weight loss. Accordingly, the veneer roll would show sufficient drying efficiency in fixed type microwave equipment through a scrutinized examination on generating power and irradiation time according to species and thickness of veneer.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.58-58
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• 2009

선박의 선체부분인 선수, 선미 등을 이루고 있는 곡형 외판의 제작은 강판을 원하는 형상으로 성형하기 위하여 벤딩롤러 및 유압프레스를 이용한 냉간가공과 산소-프로판가스 화염을 적용한 선상가열, 삼각가열을 이용한 열간가공으로 크게 구분할 수 있다. 선상가열을 이용한 곡면가공의 원리는 가열토치를 이용하여 강판을 가열하면 가열부는 팽창하게 되고 냉각시에는 수축하게 된다. 이 때 두께방향으로의 소성변형으로 인한 수축량의 차이로 인해 굽혀지게 된다. 최근에는 선박이 고기능 및 대형화로 인해 3차원 곡형 외판 형상이 복잡해지고, 강도를 향상시키기 위하여 합금원소(C, Nb, V, Ti)를 첨가하거나 열처리(노말라이징)를 이용한 고장력강재인 중후판의 적용이 증가하고 있다. 이러한 고강도강재를 선상가열공정으로 제작한 곡형 외판재는 가열, 냉각의 열사이클로 인해 취화되어 인성이 저하 될 수 있다. 본 연구에서는 Normalizing 열처리재인 490MPa급 강재를 이용하여, 현장에서 작업자의 미숙련으로 인해 발생 할 수 있는 최대의 가혹한 조건과 재질에 큰 영향을 미치지 않는 범위를 선정하여 선상가열시의 가열, 냉각조건에 따른 강재의 재질특성을 조사하고자 한다. 이를 위해 가열시 가열부위의 정확한 온도 측정에 역점을 두었으며, 각각 다른 선상가열 조건에 따른 시편을 제작하기 위하여 선상가열 실험장치를 제작하였다. 선상가열 실험 결과 최고가열온도 $1300^{\circ}C,\;950^{\circ}C$에서 수냉 조건인 경우 급격한 인성저하 현상이 발생하며 비록 공냉이라 하더라도 결정립 조대화로 인성 저하가 발생하였다. $800^{\circ}C$가열 후 수냉개시온도를 $700^{\circ}C$이하로 수냉한 경우에는 인성 저하 현상이 개선되고 있음을 알 수 있다.

• Journal of the Society of Naval Architects of Korea
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• v.35 no.2
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• pp.104-113
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• 1998

The line heating method is a popular technique used to form ship hull in shipyards. In order to promote shipbuilding productivity, some researchers have made progress in their studies on automatic fabrication system for plate forming. These researches have, however, focused on heat-induced plate deformation with particular mechanical modelings, and do not yet propose the heating paths applicable to actual plate forming process. In this paper, a new algorithm to determine heating lines is developed to simulate the line heating process. The important feature of this algorithm is that it calculates principal curvatures of deflection difference surface which represents difference between target surface and surface in fabrication. Several trials to typical surface types show its usefulness and good applicability to tactical use.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2977-2982
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• 2007

Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle - installed downstream of the high pressure turbine extraction steam line - inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the down scale experimental data which effect on disclosing of the shell wall thinning of the high pressure feedwater heaters by porous plate.

• Journal of the Society of Naval Architects of Korea
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• v.41 no.4
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• pp.85-91
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• 2004

The objective of the present paper is to develop an analysis method for the correction of welding deformation of stiffened plate by line heating. In this paper, the equivalent loading method, based on the inherent strain theory, was used to analyze the heat-straightening of a stiffened plate. Equivalent loads were obtained by integrating the inherent strains which were determined from the highest temperature and the degree of restraint. Finally, the obtained equivalent loads were imposed, as applied loads, on the elastic analysis for the prediction of correction of welding deformation in stiffened plate. The proposed method is expected as a basic study in heat-straightening analysis of welding deformation in large scale block.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.2
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• pp.202-208
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• 2005

Stress and fatigue life analyses are performed to enhance a fatigue life of a heating drum of the roller press for medium density fiberboard. The finite element method employing the submodel is used to analyze stress concentration in the journal of the heating drum. The fatigue life is evaluated by the stress-life theory. Two modified designs of the journal are suggested and evaluated to reduce the maximum stress and to increase the fatigue life Their structural reliabilities are verified in terms of the yield strength and the design life.

• Journal of computational fluids engineering
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• v.8 no.4
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• pp.41-49
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• 2003

This study presents a numerical model to analyze dynamic thermal behavior of a hot chuck designed for flip-chip bonders. The hot chuck of concern is a heater which has been specifically developed for accomplishing high-speed and ultra-precision soldering. The characteristic features are radiative heat source and the heating tool made of a material of high thermal diffusivity. A physical modeling has been conducted for the network of heat transport. A simplified finite volume model is deviced to simulate time-dependent thermal behavior of the heating tool on which soldering is achieved. The reliability of the proposed numerical model is verified experimentally. A series of numerical tests illustrate the usefulness of the numerical model in design analysis.

• Proceedings of the Korean Vacuum Society Conference
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• 1999.07a
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• pp.45-45
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• 1999

한국원자력연구소에서 개발중인 KSTAR 중성입자입사 (NBI) 가열장치의 이온원을 시험하기 위한 진공 챔버 (높이 1.2m, 폭 1.2m, 길이 2.4m)의 수소 배기는 저온 흡착 펌프를 제작하여 이용할 계획이다. 흡착제는 활성탄으로 하고, 흡착제의 냉각은 20K 12W Cold Head를 이용한다. 이 흡착제가 부착된 무산소동판을 액체 질소로 냉각된 Chevron Baffle로 열차폐한다. 이 흡착제가 수소를 배기하기 위해서는 15K 이하로 냉각이 되어야 하므로, 이에 대한 열설계가 중요하다. 흡착판에 가해지는 열부하를 평가하고, 이 열부하에서 흡착판 온도가 15K 이하가 되도록 열설계를 수행하였다. 열부하 중 가장 큰 것은 Ghevron을 통해 들어오는 복사열로, Chevron의 복사율 및 난반사도에 따라 MOnte Calro 법 전산코드를 작성하여 복사열을 계산하였다. 크기 500mm x 400mm인 흡착판에 대한 시험 결과를 바탕으로 열설계에 대한 타당성 검증 및 크기 800mm x 1400mm인 흡착판에 대해 열설계 내용에 대해 발표한다.

• Proceedings of the Korean Vacuum Society Conference
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• 1999.07a
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• pp.127-127
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• 1999

한국원자력연구소에서 개발중인 KSTAR 중성입자입사(NBI) 가열장치의 이온원을 시험하기 위한 진공챔버(높이 1.2m, 폭 1.2m, 길이 2.4m)의 수소 배기는 저온 흡착펌프를 제작하여 이용할 계획이다. 흡착제는 활성탄으로 하고, 흡착제의 냉각은 20K 12W Cold Head를 이용한다. 이 흡착제가 부착된 무산소동판을 액체 질소로 냉각된 Chevron Baffle로 열차폐한다. 이 흡착제가 수소를 배기하기 위해서는 15K 이하로 냉각이 되어야 하므로, 이에 대한 열설계가 중요하다. 흡착판에 가해지는 열부하를 평가하고, 이 열부하에서 흡착판 온도가 15K 이하가 되도록 열설계를 수행하였다. 열부하 중 가장 큰 것은 Chevron을 통해 들어오는 복사열로 Chevron의 복사율 및 난반사도에 따라 Monter Carlo법 전산 코드를 작성하여 복사열을 계산하였다. 크기 500mmx400mm인 흡착판에 대한 시험 결과를 바탕으로 열설계에 대한 타당성 검증 및 크기 800mmx1400mm인 흡착판에 대해 열설계 내용에 대해 발표한다.