• Title/Summary/Keyword: 가스휘발공정

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Study on the Development of Hybrid NMP Recovery System for Recovering the Used NMP in Lithium Ion Battery Cathode Manufacturing Process (리튬이온전지 양극제조 공정에서 사용된 NMP를 회수하기 위한 하이브리드형 NMP 회수시스템 개발에 관한 연구)

  • Hwang, Soon Ho;Nam, Seung Beak;Kim, Dong-Kwon;Kim, Yang Jun;Kang, Sung Eun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.5
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    • pp.289-296
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    • 2016
  • The availability of NMP, a solvent used in the manufacturing process of cathode material for lithium ion battery, depends on importation, and the price remains high because of the monopoly of BASF and ISP. For these reasons, most Lithium ion battery manufacturers reuse NMP after recovering it from the exhaust air in the drying process. In Korea, absorption method is mainly used for recovering NMP from the absorption tower using the hydrophilicity of NMP. However, this system has a few disadvantages, such as low purity (80%) of the recovered NMP and 100% emission due to high water content of the treated gas. In this study, we develop a hybrid NMP recovery system by combining cooling condensation method with concentration method, by which it is possible to obtain an NMP recovery rate of 99.6%, and a high purity (96.1%) of the recovered NMP.

Environment-friendly Coating Technology of UV/EB Radiation Curing (친환경 UV/EB 경화형 기능성 코팅 기술)

  • Lee, Jung-Bok;Lee, Jin-Hui;Sung, Ki-Chun
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.1
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    • pp.159-173
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    • 2012
  • UV-Curing technology can be classified into two categories for radical curing and cation curing. It also has mainly focused on surface finishing technology to improve functionality of various substrates such as plastics and metals. On the other hand, EB technology has dealt with cross-linking reactions as well as polymerization process to create novel functional materials. Both technologies have advantages in energy utilizing efficiency and environmental friendly when compared to conventional thermoset coatings. Consequently, UV cured coatings also permits a reduction in the $CO_2$ and VOCs emitted in the drying and curing process. This review mainly shows radical curing technology which is commonly used in UV curing coatings and also describes the technology trends of cation curing which has been attracted attention recently.

Study of Selective Etching of GaAs-based Semiconductors using High Density Planar Inductively Coupled $BCl_3/CF_4$ Plasmas (고밀도 평판형 유도결합 $BCl_3/CF_4$ 플라즈마에 의한 GaAs 계열반도체의 선택적 식각에 관한 연구)

  • Choi, Chung-Ki;Park, Min-Young;Jang, Soo-Ouk;Yoo, Seung-Ryul;Lee, Je-Won;Song, Han-Jung;Jeon, Min-Hyon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.46-47
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    • 2005
  • 이번 연구는 $BCl_3/CF_4$ 플라즈마를 사용하여 반도체소자 제조 시 널리 이용되는 GaAs 계열반도체 중 대표적인 재료인 GaAs/AlGaAs 및 GaAs/InGaP 구조를 선택적으로 건식 식각한 후 분석한 것이다. 공정변수로는 ICP 소스파워를 0-500W, RIE 파워를 0-50W 그리고 $BCl_3/CF_4$ 가스 혼합비를 중점적으로 변화시켰다. $BCl_3$ 플라즈마만을 사용한 경우 (20$BCl_3$, 20W RIE power, 300W ICP source power, 7.5mTorr) 는 GaAs:AlGaAs의 선택비가 0.5:1 이었으며 이때 GaAs의 식각률은 ~2200${\AA}/min$ 이었으며 AlGaAs의 식각률은 ~4500${\AA}/min$ 이었다. 식각 후 표면의 RMS roughness은 < 2nm로 깨끗한 결과를 보여주었다. 15% $CF_4$ 가스가 혼합된 $17BCl_3/3CF_4$, 20W RIE power, 300W ICP source power, 7.5mTorr의 조건에서 3분 동안 공정한 결과 순수한 $BCl_3$ 플라즈마만을 사용한 경우보다 표면은 다소 거칠었지만 (RMS roughness: ~8.4) GaAs의 식각률 (~980nm/min)과 AlGaAs와 InGaP에 대한 GaAs의 선택도 (GaAs:AlGaAs=16:1, GaAs:InGaP=38:1)는 크게 증가하였다. 그리고 AlGaAs 및 InGaP의 경우 식각 시 나타난 휘발성이 낮은 식각 부산물 ($AlF_3:1300^{\circ}C$, $InF_3:1200^{\circ}C$)로 인하여 50nm/min 이하의 낮은 식각률을 보였고, 62.5%의 $CF_4$가 혼합된 $7.5BCl_3/12.5CF_4$플라즈마의 조건에서는 AlGaAs 및 InGaP에 대한 GaAs의 선택도가 각각 280:1, 250:1을 나타내었다.

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A Comparison Study between Batch and Continuous Process Simulation for the Separation of Carbon-13 Isotope by Cryogenic Distillation (Methane으로부터 13C 동위원소 분리를 위한 회분식 및 연속식 극저온 증류공정모사 비교 연구)

  • Kim, Jong Hwan;Lee, Doug Hyung;Lee, Euy Soo;Park, Sang Jin
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.57-66
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    • 2007
  • Natural gases generally consist of mainly $^{12}C$ and about 1.1% of $^{13}C$. It is well known that a stable carbon isotope, $^{13}C$, has been widely used for the applications of medical, pharmaceutical, and agricultural tracers. As a result, the development of the separation and concentrating technology of $^{13}C$ can cause of high value-added products and the possibility of the generation of new carbon materials, In general, there are two kinds of approaches to obtain a stable $^{13}C$ isotope by the separation of cryogenic distillation. One is to obtain a concentrated $^{13}CH_4$ isotope from natural gas. Another approach is to get concentrated $^{13}CO$ by distillation followed by a chemical reaction of $CH_4$ and $H_2O$. In this study, rigorous process simulations of the cryogenic distillation have been performed and analyzed for the concentrated separation of $^{13}C$ isotopes from LNG and NG by using commercial process simulator. Due to the very small differences of relative volatilities and separabilities of $^{12}C$ and $^{13}C$, the process design and operation of effective separation and concentration of $^{13}C$ need special strategies and feasibility studies. Utilization of vapor pressure data to acentric factor in SRK equation of state and optimized process conditions have been able to predict for the effective of the separation yield and concentration of $^{13}C$ for the cryogenic distillation. The various operation strategies for both batch and continuous cryogenic distillation are also studied and suggested for the basic design of the process. Development of this study can provide a tool for the effective design and operation of the cryogenic separation of $^{13}C$.

폐지 슬러지를 이용한 혐기성 메탄발효 특성 분석

  • Jo, Geon-Hyeong;Kim, Jung-Gon;Jeong, Hyo-Gi;Kim, Seong-Jun;Kim, Si-Uk
    • 한국생물공학회:학술대회논문집
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    • 2003.04a
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    • pp.367-370
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    • 2003
  • This study was carried out to investigate the possibility for reuse of solid organic wastes such as saccharified newspapers and boxes by two-phase anaerobic fermentation system. When 15g of newspaper and box wastes were digested for 24 days by batch fermentation, tCOD removal rate were found to be 60.9 and 62.4%, respectively. During this period, the amounts of biogas produced were 6.95 and 6.43L. The removal efficiencies of total solid were 34.8 and 33.4%, and those of volatile solid were 40.0 and 39.2%, respectively. That pH was around 7.5 after 20-days operation means methane fermentation is well advanced. In case of semicontinuous reaction, tCOD removal efficiencies of newspaper and box wastes were 64.7 and 65.0%, respectively for 14-days operation. It has been shown that each of the average biogas amounts produced after 25 days operation (stabilization stage for methane fermentation) was 0.31 and 0.30L/g dry wt./day, respectively, and each methane contents was 57.3 and 56.2%, respectively. After the reaction continued for 25 days, pHs in the anaerobic acidogenic and methanogenic fermenters were shown to be 5.0 and 7.5, respectively.

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A Study on the Biogasification of Municipal and Industrial Wastewater Sludge (도시 하수 및 공장 폐수 슬러지의 바이오가스화에 관한 연구)

  • Kim, Jahyun;Kim, Seogku;Hwang, Injoo;Ahn, Jaehwan;Kang, Sungwon;Lee, Wontae;Lim, Junhyuk;Lee, Jeakun;Lee, Taeyoon
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.5-12
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    • 2014
  • Anaerobic digestion was investigated for the stabilization of sludge, decrease of volatile solids, production of biogas for wastewater sludge. In this study, total solids and volatile solids, elemental analysis were conducted to determine characteristics of various types of sludges and investigate the feasibility of biogas production of Municipal Wastewater Sludge (MWS), Industrial Wastewater Sludge (IWS), mixed sludge (Mix), and Municipal Wastewater Sludg Cake (MWSC). Total solids, volatile solids, and C/N ratio were determined in the range of 11.2~20.6 %, 62.1~83.1 % of TS and 4.96~8.33 %. Using the biochemical methane potential (BMP test), mixed sludge and wastewater sludge finished the methane production within approximately 20 day and 16~17 day. Sludge cake finished within 10 day. Mixed sludge produced 395.5 mL $CH_4$ per g of Volatile Solid (VS) and resulted in the highest methane production. For carbon dioxide production, five sludges had similar value of accumulated carbon dioxide production except for sludge cake.

Anaerobic Acid and Methane Fermentation using Paper Wastes (폐지를 이용한 혐기성 산 발효 및 메탄발효 특성)

  • 조건형;김중곤;김성준;김시욱
    • KSBB Journal
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    • v.18 no.4
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    • pp.318-323
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    • 2003
  • This study was carried out to investigate the possibility of reusing newspaper or paperbox waste by methane fermentation. When 15 g of newspaper and box wastes were digested separately for 24 days by batch fermentation, the amount of total organic acids produced were 2461 and 4978 mg/L, respectively. The tCOD removal rates were found to be 60.9 and 62.4%, respectively. In addition, the removal efficiencies of total solid were 34.8 and 33.4%, and those of volatile solid were 40.0 and 39.2%, respectively. During this period, the amounts of biogas produced were 6.95 and 6.43 L. In a semicontinuous reaction, tCOD removal efficiencies for newspaper and box wastes were 64.7 and 65.0%, respectively, after 14 days of digestion. After 25 days, which were needed to stabilize the methane fermentation, the amounts of biogas produced daily were 0.31 and 0.30 L/g.dry wt, respectively. Methane contents were 57.3 and 56.2%, respectively, and the pHs in the anaerobic acidogenic and methanogenic fermenters were 5.0 and 7.5, respectively.

Characteristics of Low Temperature Desorption of Volatile Organic Compounds from Waste Activated Carbon in Cylindrical Cartridge (원통형 활성탄 카트리지 내 폐활성탄의 휘발성 유기화합물 저온 탈착 특성)

  • Kang, Sin-Wook;Lee, Seongwoo;Son, Doojeong;Han, Moonjo;Lee, Tae Ho;Hong, Sungoh
    • Clean Technology
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    • v.27 no.1
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    • pp.79-84
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    • 2021
  • In this study, the waste activated carbon used in the painting process was filled into a cylindrical cartridge and the characteristics of desorption by low temperature gas were investigated. Adsorption and desorption experiments of toluene with activated carbon were conducted to determine the flow rate of desorption. In an experiment where desorption was performed while changing conditions at flow rates of 1, 2 and 4 ㎥ min-1, it was determined that 2 ㎥ min-1 was appropriate due to the high THC concentration and desorption time. In the early stage of the desorption of waste activated carbon, 2-butanone and MIBK (methyl isobutyl ketone) with a low boiling point were generated at a high rate in the gas component, and after that, the concentration of THC decreased and the BTX was desorbed at a high rate. The total calorific value of the gas component generated during the desorption of waste activated carbon was 316 kcal kg-1. From repeating the regeneration of waste activated carbon with toluene five times, it was observed that the iodine value and the specific surface area were relatively lower than that of new activated carbon. In the desorption experiment where two cylindrical cartridges were connected in series, the maximum THC concentration was about 470 ppm.

Characteristics of a Plasma-Dump Combustor for VOC Destruction (VOC 분해 플라즈마-덤프 연소기 특성)

  • Kim, Eun Hyuk;Chun, Young Nam
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.8
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    • pp.492-497
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    • 2015
  • VOCs (Volatile Organic Compounds) are generally generated in the painting process, or at the company and laundry where use organic solvents. The VOCs consist of various hydrocarbons and has low calorific value due to its dilution with atmospheric air. Therefore, the VOCs are difficult to burn by a conventional fuel combustor. In this study, a novel plasma dump combustor was proposed for the treatment of low calorific VOC gases. This combustor was designed a combination of the characteristics in a plasma burner, a dump combustor and a 3D matrix burner. The combustor has good structure for maintaining enough residence time and reaction temperature for stable flame formation and VOC destruction. For investigating the performance characteristics of the plasma dump combustor, an experiment was achieved for VOC feed rate, VOC injector position, etc. Toluene was used as a surrogate of VOC. The novel combustor gave better performance than a conventional combustor, showing that VOC destruction rate and energy efficiency were 89.64% and 12.27 kg/kWh respectively, at feeding rate of 450 L/min of VOC of 3,000 ppm of toluene concentration.

Etching of MTJ (Magnetic Tunnel Junction) in an ICP Etching System for STT-MRAM applications

  • Park, Jong-Yun;Gang, Se-Gu;Jeon, Min-Hwan;Yeom, Geun-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.169-169
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    • 2011
  • STT-MRAM (수직자화 자기메모리)는 자화반전 현상을 원리로 구동하는 비휘발성 메모리로 기존의 메모리 장치에 비해 빠른 접근 속도와 높은 저장 밀도를 가지며 영구적인 기록이 가능하다. 이러한 장점들에 더해 적은 소모 전력을 지니므로 기존의 SRAM등의 한계를 극복할 대안으로 각광받고 있으며 차세대 메모리 군의 선두주자로 가장 적합한 후보중 하나이다. STT-MRAM의 건식 식각 방식에 있어 가장 큰 이슈는 소자 구동에 핵심적인 역할을 하는 MTJ(Magnetic Tunnel Junction)의 식각이다. MTJ는 free layer, tunnel barrier, pinned layer 3개의 층으로 구성되어 있으며 양 끝 layer에는 강자성체인 CoFeB가 사용되고 tunnel barrier에는 절연층인 MgO가 사용되고 있다. 이러한 물질들은 기존의 반도체 소자에서는 사용되지 않았던 물질들로 기존 공정에서 사용되던 Cl2 based plasma etching에서는 측벽에 비화발성 반응물과 잔류 Cl2에 의해 부식이 발생하는 문제점이 드러나고 있다. 이러한 문제점을 해결하기 위한 새로운 대안으로 CO/NH3/Ar나 CH4/Ar 같은 새로운 가스 조합을 사용하는 연구가 진행되고 있다. 이러한 연구에 의해 기존의 Cl2 plasma를 이용한 식각에서 나타나는 문제점은 해결이 되었으나 또 다른 문제점들이 보고되고 있다. 본 연구에서는 stack MRAM sample을 사용하여 기존의 사용되는 Cl2/Ar plasma와 대안 gas인 CO/NH3, CH4/Ar plasma에서의 식각을 진행하였으며 실험 조건(gas 비율 변화, Bias power 변화, 식각 시간)에 따른 식각 속도의 변화나 식각 후의 profile에 대하여 관찰하였다. 이에 따라 식각후에 어떠한 차이점이 있는 지를 알아보았으며 CO/NH3나 CH4/Ar plasma에서 식각시 나타나는 문제점에 대하여도 조명해 보았다.

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