• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2004.05a
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• pp.401-407
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• 2004

This study is on the constant-current stress corrosion test related to the load stress in welded zone and non-welded zone of high tensile strength steel for natural gas transmission. The surface corrosion pattern of the welded zone of API 5L-X65 specimens for natural gas transmission showed global corrosion and narrow pitting, and the pitting was increased by increasing the load stress. Initially, the average relative electrode potential and the average relative current of the high tensile strength steel for natural gas transmission specimens was decreased suddenly, and the average relative electrode potential was higher and the average relative current was lower in welded zone than base metal. and the average relative electrode potential was decreased by increasing the load stress, and the average relative current was somewhat increased by increasing the load stress. The corrosion rate was less in welded zone than base metal, and the corrosion rate was decreased by increasing the load stress.

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.100.2-100.2
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• 2011

본 연구과제는 유망상품인 "발전용 MCFC 모듈형 BOP" 중 가습기 내부에 장착되는 연료-물 Mixing 시스템을 개발하는 것이다, 가습기 내부에서 공급된 연료-물은 연료전지 스택(Stack)으로부터 가습기로 유입된 고온의 가스로부터 열을 공급 받아 증발 및 혼합과정을 거치게 되며, 스팀-연료 혼합기로 형성되어 개질기(reformer)로 공급되게 된다. 이때, 물과 연료의 공급 상태에 따라 균일한 스팀-연료 혼합기가 형성되는지가 결정되며, 경우에 따라서는 고온의 가습기 내부의 국부적 온도분포의 큰 차이를 발생시켜 용접부의 균열을 발생시킬 수도 있기 때문에, 가습기의 설계와 함께 중요한 장치로 여겨진다. 본 연구에서는 다양한 가습기에 적용이 가능한 Mixer 모델을 설정하고, Analytic calculation을 통한 노즐설계와 1pass/Full scale 성능 실험 장치를 통해 상용화를 목표로 추진 되었으며, 특히 노즐별 유량분배 변동율은 ${\pm}3%$ 이내로 달성하고, 스팀/연료 공급 비율은 2:1 이내로 달성할 수 있는 시스템을 구축하게 될 것이다. 최종적으로 개발 완료 시 다양한 가습기에 직접 장착하여 운전이 가능할 수 있도록 실용화에 중점을 두고, 보다 안정적인 성능을 나타낼 수 있는 제품 개발이 가능하리라 사려된다.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.14 no.1
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• pp.15-23
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• 2018

A compact heat exchanger is one of critical components in a very high temperature gas-cooled reactor (VHTR). Alloy 617 (Ni-Cr-Co-Mo) is considered as one of leading candidates for this application due to its excellent thermal stability and strengths in anticipated operating conditions. On the basis of current ASME code requirements, sixty sheets of this alloy are prepared for diffusion welding, which is the key technology to have a reliable compact heat exchanger. Optical microscopic analysis show that there are no cracks, incomplete bond, and porosity at/near the interface of diffusion weldment, but Cr-rich carbides and Al-rich oxides are identified through high resolution electron microscopic analysis. In high-temperature tensile testing, superior yield strengths of the diffusion weldment compared to the code requirement are obtained up to 1223 K ($950^{\circ}C$). However, both tensile strength and ductility drop rapidly at higher temperature due to the insufficient grain boundary migration across the interface of diffusion weldment. Best fit curves for minimum yield strength and average tensile strength are drawn from the experimental tensile results of this study.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.3
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• pp.390-398
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• 2001

Welding process generates distortion and residual stress in the weldment due to rapid heating and cooling. Welding distortion and residual stress in the welded structure result in many troubles such as dimensional inaccuracies in assembling and safety problem during service. The accurate prediction of welding residual stress is thus very important to improve the quality of weldment and find the way to reduce itself. This paper suggests new analysis method to predict welding residual stress by considering solid phase transformation during welding process. Using the method, analysis is performed for medium and low carbon steel. The analysis result for medium carbon steel reveals that case considering phase transformation has compressive residual stress in contrast with the case neglecting phase transformation because of martensite formation. However, for the case of low carbon steel, residual stress shows little difference between the case considering phase transformation and the other case, because it has small transformation strain and recovers rapidly stress after phase transformation.

• Journal of Power System Engineering
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• v.12 no.6
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• pp.70-77
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• 2008

The purpose of this study is to compare the quality of digital radiography image with that of classical film images for welded structure in power plants. The CMOS(Complementary Metal Oxide Semiconductor) flat panel detecter and Agfa D5 film are used to image flaw specimens respectively. In the test, CMOS flat panel detector has been determined to have a better image than that of film image. In the IQI(Image Quality Indicator) transmission test, one or two more line can be seen in digital image than in film image. Digital Radiography Test enabled to successfully detect all defects on the weld specimens fabricated with real reheat stem pipe and boiler tube as well. In the specific comparison test, Digital radiography test detected micro flaws in the size of 0.5 mm in length by 0.5 mm in depth. However, film test has limited it to 1.0 mm in length by 1.0 mm in depth. As a result of this study, digital radiography technology is estimated well enough to perform the inspection in the industry with far more cost effective way, compared to the classical film test.

• Journal of Ocean Engineering and Technology
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• v.18 no.5
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• pp.50-56
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• 2004

This study is on the constant-current stress corrosion test, related to the load stress, in both the welded and non-welded zones of high tensile strength steel that is used for natural gas transmission. The surface corrosion pattern of the welded zone of API 5L-X65 specimens for natural gas transmission showed general corrosion and narrow pitting, and the pitting was increased with load stress. Initially, the average relative electrode potential and the average relative current of the high tensile strength steel, used for natural gas transmission specimens, were decreased rapidly, and the average relative electrode potential was higher and the average relative current was lower in welded zone, compared to base metal. The average relative electrode potential was decreased with load stress, and the average relative current was somewhat increased by increasing the load stress. The corrosion rate was less in welded zone, compared to base metal, and the corrosion rate was decreased by increasing the load stress.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.3
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• pp.433-438
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• 2012

We have studied on welding dissimilar materials of Carbon steel SCP1-S by using laser beam. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam and magnetic fields by adjusting the power output of 35W laser. Other conditions of the experiments were as follows : the welding speed was varied in the range 10 m/min nitrogen gas was used as shield gas, the flow value of shield gas was ranged 10 L/min. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 10mm/s, the flow value of 10 L/min, the gap of two materials 0, and the use of nitrogen gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.6
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• pp.618-623
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• 2014

This study, analyzed the waveform and mechanical properties of flux cored arc Welding on SM45C. $CO_2$ 10% + Ar 90% shows the lowest standard deviation and shunt ratio at which the arc was most stable. $CO_2$ 10% + Ar 90% is equal to $CO_2$ 20% + Ar 80%. therefore, $CO_2$ 20% + Ar 80% is the best of mixture gases. The hardness test result for the gas mixture ratio of $CO_2$ 10% + Ar 90% was HV 249.7 which is the highest measured value. According to tensile test results, the tensile strength increased with increasing Ar in the mixture gas. This was because of the inertness of the argon, which does not combine with other elements, causing $CO_2$ to combine with pearlite and ferrite and decreasing the maximum tensile strength. Microstructural examination results show that with increasing Ar, ferrite generation decreases while the mild microstructure increases which influences the hardness.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.25 no.5
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• pp.329-337
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• 2016

The demand for the eco-friendly vehicles is skyrocketing because of the increasing $CO_2$ emissions and global warming. In the industrial field, the battery process, a core part of an eco-friendly vehicle, is drawing increased attention; its weight lightening as well as high energy density are becoming increasingly important. In this study, pure Ni plates that were used as the battery pole plate were welded using the laser. The lab joint welding was conducted on ten pure Ni plates at a laser power of 1900 W and a feed speed of 2.8-3.4 m/min. As observed in the experiment, a faster feed speed reduced the bead width, but the laser did not penetrate all ten specimen plates. In addition, pores were trapped when protective gas was used, but they were not trapped when the welding was conducted in atmospheric condition.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.13-15
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• 2014

최근 경제적인 연비와 효율적인 가동성, 배기가스 감소의 이유로 초임계압 보일러가 각광받고 있다. 하지만 보일러 연소로는 용접된 튜브로 구성되어 있기 때문에 연소 시 내부압력에 의해 발생되는 진동에 취약하여 이에 대한 진동안정성 평가가 필요하다. 본 논문에서는 CFD 기법을 기반으로 수행한 변동압력 해석과 단순화한 모델을 이용한 진동해석을 통하여 보일러 운전 시의 진동안정성 평가를 수행하였다. 변동압력해석은 정상상태 CFD 해석을 수행하고, 이를 이용한 음향모드 해석과 비정상상태 CFD 해석에서 변동압력을 추출하고, 음향모드 해석결과와 주파수 성분을 비교하여 검증하였으며 이를 진동해석 모델에 기진력으로 적용하여 보일러 연소로의 진동해석을 수행하였다. 진동해석 모델은 동특성을 고려한 등가물성치를 이용하여 연소로의 복잡한 구조를 단순화하였으며 buckstay 등의 방진구조를 구현하여 보일러의 진동안정성을 평가하는 기법을 정립하였다. 해석결과, 보일러 운전조건에서 비정상상태 CFD 해석을 통해 구한 변동압력과 진동해석을 통해 얻은 가속도 응답은 안정적 수준인 것으로 확인하였다. 이는 향후 유사한 보일러 안정성 평가에 적용이 가능하고, buckstay 등 보일러의 방진 구조 설계 및 평가에도 적용할 수 있음을 확인할 수 있었다.