• Title/Summary/Keyword: 가변 극성

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The Study of Variable Polarity AC Pulse MIG Arc Welding System (출력전류 극성비 변화를 가지는 펄스MIG아크용접의 특성)

  • 김태진;백주원;조상명;김철우
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.4
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    • pp.307-312
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    • 2003
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of problems associated burn-through by the high heat input. Common welding techniques are TIG, MIG, and MIG-PULSE welding. The VP-GMAW provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed new VP-GMAW method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, penetration by this method are presented.

Variable Polarity Arc Welding of Aluminum Thin Plate (가변 극성을 이용한 박판 알루미늄 아크 용접)

  • Cho, Jungho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.89-93
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    • 2014
  • Variable polarity (VP) arc welding is known as an effective solution for aluminum thanks to the cleaning effect, which means oxide removal, during the DCEP (direct current electrode positive) period. In this research, VP GTAW (gas tungsten arc welding) is adopted for lap joint fillet welding of 3mm thickness 5052 aluminum alloy. Various welding currents and DCEP duty cycles are applied as welding conditions with a fixed welding speed to investigate the influence of DCEP characteristics on weld bead formation. Results show a tendency of higher heat input for higher DCEP duty cycle, which result does not follow conventional arc theory because it is known that DCEN (DC electrode negative) polarity is more efficient for heat input than is DCEP. This phenomenonhas recently been reported by several VP-GTA researchers and is still controversial because the mechanism of oxide removal is not yet clear except for the previous, well-known idea of "ion bombardment", which cannot explain the situation. Finally, proper usage conditions for VP-GTAW are suggested; then, further, related theoretical topics in the field of cathode physics are brieflyintroduced.

Optimization of Thermo-optical Property for Electrostatic Actuating MEMS-based Variable Emissivity Radiator (정전 구동형 MEMS 기반 가변 방사율 라디에이터의 광학 물성치 최적화 설계)

  • Ha, Heon-Woo;Kang, Soo-Jin;Han, Sung-Hyeon;Kim, Tae-Gyu;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.2
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    • pp.149-155
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    • 2015
  • MEMS-based louver and shutter type conventional variable emissivity radiators change their emissivity properties in accordance with a temperature condition to achieve efficient thermal control performance. However, there are some drawbacks such as a structural safety of the mechanical moving parts under sever launch environment and constant power consumption to maintain the intended emissivity. In this study, to overcome above drawbacks, we proposed a MEMS-based variable emissivity radiator, which can change the emissivity property according to the polarity change of electrodes by using electric charge of the bead. The effectiveness of the optimized radiator design has been demonstrated through the comparison of efficiency with the fixed emissivity radiator.

Variable polarity AC pulse MIG arc welding system (극성비 가변형 펄스 MIG 용접전원의 특성)

  • ;Y.B.Byun;K.Y.Joe
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2003.05a
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    • pp.469-472
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    • 2003
  • 알루미늄 및 그 합금은 가볍고 강도가 높으며, 내식성과 재활용성이 뛰어난 특성을 가지고 있어서 각종 구조물 및 부품의 경량화가 요구되는 분야에 급속하게 이용이 확산되고 있다. 특히, 고속전철, 지하철 등의 철도차량, 선박, LNG선 탱크, 건축 등은 물론이고, 알루미늄 엔진 및 차체개발로 경량화를 목표로 하는 자동차 산업에 확대 적용되고 있다.(중략)

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A Study on Power Converter for High Efficiency 1.2 [kW] Fuel Cell (고효율 1.2[kW] 연료전지용 전력변환기에 관한 연구)

  • Woo, Dong-Young;Lee, Sang-Hun;Park, Seong-Mi;Park, Sung-Jun
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.360-361
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    • 2019
  • 본 논문에서는 연료전지용 전력변환 장치에서 높은 승압비를 구현하기 위하여 절연형 풀브릿지 컨버터의 고주파 변압기 2차측을 직렬로 연결한 새로운 DC/DC 컨버터와 이에 적합한 가변 위상변위 스위칭 방식을 제안하였다. 제안된 컨버터는 기존 방식에 비해 정류부와 필터부의 일원화가 가능한 구조로 출력레벨의 증가를 위해 컨버터의 수를 증가 하더라도, 수동소자의 수를 대폭 줄일 수 있다. 제안된 직렬 방식의 컨버터의 출력전압은 기존의 일정위상변위 스위칭 방식으로는 극성이 반대로 되는 구간이 발생하므로, 제안된 전력변환기에 적합한 간단한 가변 위상 변위 스위칭 방식을 적용함으로써, 출력전압의 감소문제를 해결하였으며, 시뮬레이션과 실험을 통하여 제안된 방식의 타당성을 검증하였다.

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Series Connected DC/DC Converter for Fuel Cell System using Variable Phase Shift Switching Method (가변 위상변위 스위칭방식을 적용한 연료전지용 변압기 직렬형 DC/DC 컨버터)

  • Park, Noh-Sik;Kwon, Soon-Jae;Park, Sung-Jun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.6
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    • pp.461-468
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    • 2008
  • This paper presents a novel series connected DC/DC converter and a proper variable phase shift switching method in order to obtain high voltage ratio for fuel cell system. The proposed series connected DC/DC converter has same rectifier and LC filter for DC output voltage, so it can reduce the number of passive devices regardless of the converter number. In the conventional constant phase shift switching method, the proposed series connected DC converters have inverse bias output voltage. In order to overcome this problem, a simple but proper variable phase shift switching method is proposed in the a novel series connected DC/DC converter. In order to verify the proposed system, simulation and experiments are implemented.

The Arc Brazing by Variable Polarity AC Pulse MIG Welding Machine (극성가변 AC 펄스 MIG용접기를 이용한 아크 브레이징)

  • 조상명;공현상
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.56-62
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    • 2003
  • MIG brazing is used for many parts without melting base metal because of high productivity. Pulsed MIG brazing can be used to further reduce heat input and to improve the process stability. However, a significant amount of zinc in galvanized sheet steel is burned off in the area of brazes. Therefore, the brazing method to reduce the heat input is needed. In the brazing for galvanized sheet steel, variable polarity AC pulse MIG arc brazing can be applied to more decrease the heat input by setting EN-ratio adequately. In this research, we studied for the variable polarity AC pulse MIG arc brazing to decrease the heat input by using ERCuSi-A wire. As the result of increasing EN-ratio, melting ratio of base metal and burning off of zinc were reduced in galvanized sheet steel.