• Title/Summary/Keyword: 가공치

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A Study on Automated Multi-Channel Combination System for the Closest Target Weight (목표중량 근사치 자동 설정을 위한 멀티헤드 조합시스템에 관한 연구)

  • Ahn, Yong-Woo;Ban, Kap-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.77-83
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    • 2015
  • This paper is a study of the functions required for the system to quantify the closest target weight by combining several random weights such as chips, snacks, fruits, and vegetables. The multi-head weigher is designed for high-performance applications requiring increased production rates and tight accuracy tolerances. This combination system has 12 heads considered in the form of a rectangular array of $2{\times}6$ or $3{\times}4$. Channel combination can usually occur between 1 and n, and the frequency was the highest with two or three combinations. Experimental result of a combination system for a total target weight was measured at the range from 100g to 500g by increments of 50g, and the average success rate was about 70%. The average elapsed time was about 1.7 seconds, which means it can be used for the packaging of agricultural products with a variety of items.

A Study on the In-process Detection of Fracture of Endmill by Acoustic Emission Measurement (음향방출을 이용한 가공중의 엔드밀 파손 검출에 관한 연구)

  • Yoon, Jong-Hak;Kang, Myung-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.3
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    • pp.75-82
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    • 1990
  • Automatic monitoring of the cutting conditions is one of the most improtant technologies in machining. In this study, the feasibility in applying acoustic emission(AE) signals for the in-process detection of endmill wear and fracture has been investigated by performing experimental test on the NC vertical milling machine with SM45C for specimen. As the results of detecting and analyzing AE signals on various cutting conditions, the followings have confirmed. (1) The RMS value of acoustic emission is related sensitively to the cutting velocity, but is not affected largely by feed rate. (2) The burst type AE signals of high level have been observed when removing chips distorderly and discontinuously. (3) When the RMS value grows up rapidly due to the increase of wear the endmill are generally broken or fractured, but when the endmills fracture at the conditions of smooth chip-flow or built-up-edge(BUE) occurred frequently, the rapid change of the RMS arenot found. And it is expected that this technigue will be quite useful for in-process sensing of tool wear and fracture.

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면 셀룰로스 재생섬유 표면의 피브릴화 정도 판별시험법 연구

  • Park, Seong-Min;Kim, Ji-Yeon;Kim, Myeong-Sun;Gwon, Il-Jun;Jeong, Eun-Jin
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.101-101
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    • 2011
  • 재생 셀룰로스 섬유의 원료로 사용되는 셀룰로스는 면, 마, 목재 등 고등식물의 주성분으로 매년 수십억톤이 광합성에 의하여 생산되어지고 있다. 따라서 석유류와 같은 화석연료의 가격 변동에 영향을 받지 않고 안정적으로 수입되고 있다. 또한, 셀룰로스에는 면이나 마류 등과 같이 간단한 정제 처리에 의해 의류용 섬유로서 사용될 수 있는 것과 목재 섬유와 같이 펄프화하여 종이, 인견섬유, 필름 등으로 사용되어지는 것이 있으며, 셀룰로스 유도체도 제조할 수 있다. 현재까지 개발된 섬유들 중 대표적인 셀룰로스계 재생섬유인 비스코스 레이온(Viscose rayon)은 그 제조 방법이 환경적으로 치명적인 문제를 안고 있으나 고유의 우수한 드레이프성, 흡습성, 독특한 광택, 시원한 촉감 등을 가지고 있어 그 소비는 꾸준한 상황이다. 이러한 Viscose rayon을 대체하기 위하여 친환경적인 공법을 이용하여 개발된 Lyocell 제품이 각광을 받고 있다. 면 셀룰로스 재생섬유는 기존의 Lyocell섬유에 비해 신도는 높고 모듈러스가 낮아 Modal과 같은 촉감을 가지고, 피브릴 발생이 없어 방사공정에서 가교반응이 필요치 않는 것으로 기대된다. 친환경 공법인 Lyocell 공법으로 개발된 면 린터 원료를 이용하여 면 린터 셀룰로스 재생섬유 제조기술을 개발하고자 한다. 따라서 본 연구에서는 면 린터 셀룰로스 재생섬유의 기술적인 신뢰성을 검증하기 위해 면 린터 셀룰로스 재생섬유소재 피브릴화 정도의 표준화 시험법을 연구하고자 한다. 사용원단으로 Tencel A-100, Tencel standard, Modal, Lyocell LF, 면 린터 섬유를 사용하였으며, 세탁, 염색, 알칼리조건 처리에 따른 물성 변화를 알아보았다. 물성 변화는 전자현미경으로 측정하였다.

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A Study of the Linear Analysis for Nonlinear Torsional System (선형적 요소 예측을 통한 비선형 시스템 동적 특성 연구)

  • Ahn, Min-ju;Lyu, Sung-ki;Yoon, Jong-yun;Zhang, Qi;Ahn, In-hyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.2
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    • pp.12-19
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    • 2010
  • The characteristics of the torsional systems are generally examined with the nonlinearities such as the several staged clutch damper springs, gear backlashes and drag torques. Generally speaking, the system's characteristics can be found out by the eigensolutions which can show the system natural frequencies and the mode shapes. However, these factors can not give the complete solutions to avoid the noise and vibration problems related to the nonlinear effects. Therefore, several assumptions should be made for solving the real physical system problems under the linear analysis which can reflect the nonlinear effects in the torsional system. This means that the several modified linear factors such as the modified clutch damper spring constants can be used to examine and avoid the natural frequency zones related to the noise and vibration problems. Under the linear analysis with the assumed and modified values, the system can be investigated with the more reliable ways for the realistic phenomena.

Adaptive Control of Machined Surface Using Current of the Feed Motor at Rest (정지상태 모터의 전류 신호를 이용한 피삭재의 가공면 적응제어)

  • 정영훈;윤승현;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.79-82
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    • 1997
  • The current from the feed motor of a machine tool contains substantial information about the machining state. There have been many researches that investigated the current as a measure for the cutting forces. However it has not been reported that indirect measurement of the cutting forces from the current of the feed motor at rest is possible. The cutting force normal to the machined surface influences the machined surface of the workpiece, which makes it necessary to estimate this force to control the roughness of the machined surface. But the unpredictable behavior of the current prevents applying the current to prediction of the cutting state. In this paper, empirical approach was conducted to resolve the problem. Also parametric adaptive and fuzzy logic control strategies are applied to the force regulation problem. As a result, the current is shown to be related to the accumulation of the infinitesimal rotation of the motor, and besides the unpredictable behavior of the current is shown to be caused by the relationship. Subsequently the relationship between the current and the cutting force is identified, and it is presented that control of machined surface using the current of the feed motor at rest is possible.

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The Optimization of Ball End-Milling Parameters on the Surface Roughness of STD61 Steel using the Taguchi Method (Taguchi 방법을 이용한 STD61의 표면거칠기에 대한 볼 엔드 밀링 파라미터 최적화)

  • Ahmed, Farooq;Byeon, Ji Hyeon;Park, Ki Moon;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.153-158
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    • 2017
  • When considering the proper function and life cycle length of a product, its surface finish plays an important role. This experimental study was carried out to understand the effect of input factors on surface roughness and how it can be minimized by controlling the input parameters. This experimental work was performed by machining the surface of STD 61 blocks with a surface inclined at $30^{\circ}$ by ball end-milling and optimizing the input parameters using the Taguchi technique. Signal-to-Noise (S/N) ratio and analysis of variance (ANOVA) were applied to find the significance of the input parameters. The optimum level of input parameters to minimize surface roughness was obtained.

A study on the grinding machining of engineering ceramics with high efficiency using "In-process dressing" (연속 드레싱 공정을 도입한 엔지니어링 세라믹스의 고능률적 연삭 가공에 관한 연구)

  • 강재훈;이재경
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.130-143
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system using WA stick type honing stone is proposed. Representative Engineering ceramics, such as AI$_{2}$O$_{3}$, Si$_{3}$N$_{4}$, are ground with diamond wheel. Also bending strength test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding machining method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficiency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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Effect of Soft Segment Length on the Dispersion and Physical Properties of Polyurethane Ionomer (Soft Segment 길이가 Polyurethane Ionomer의 분산특성 및 물리적 특성에 미치는 영향)

  • Kim, Byung Kyu
    • Textile Coloration and Finishing
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    • v.5 no.4
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    • pp.60-66
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    • 1993
  • Aqueous polyurethane(PU) anionomer dispersions were prepared from isophorone diisocyanate (IPDI), polytetramethylene adipate glycol(PTAd) and dimethylol propionic acid(DMPA) as potential anionic centers. The effects of polyol molecular weight(Mn) on the state of dispersion, thermal, mechanical, and viscoelastic properties and swelling of emulsion cast film were determined. With increasing Mn of PTAd, particle size of emulsion and soft segment T$_{g}$ decreased, and solvent swell, emulsion viscosity, and hard segment $T_{g}$ increased. Tensile strength showed minimum with PTAd 1000, and elongation at break generally increased with the Mn of PTAd. These results were possibly nterpreted in terms of soft segment-hard segment phase separation and crystallization of high molecular weight PTAd.

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Design and Fabrication of NRD Guide Filter using Inductive Iris (유도성 아이리스를 이용한 NRD 가이드 필터의 설계 및 제작)

  • 김영수;류원렬;최형동;유영근
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.13 no.8
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    • pp.741-747
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    • 2002
  • In this paper, NRD guide band pass filter with newly designed inductive iris structure is proposed and analyzed with its test results. In case of common NRD guide filter with air gap coupled structure, it was not easy to fabricate and process or each NRD guide dielectric resonator blocks using PTFE. However, in this our research, each dielectric resonator fabricated in a single NRD guide is coupled with inductive iris located on metal plates. The structure is suitable for mass production of a precise and reliable millimeter-wave filter applications. As a result of measurements, designed NRD guide inductive iris filter has superior performance. The pass band is 38.66~39.06 MHz with 400 MHz bandwidth, insertion loss is about 1.4 dB and return loss is below -18 dB.

Development of Five Axis Laser Cutting System for the Tangent Cutting Solid Freeform Fabrication System (임의형상가공시스템을 위한 레이저 5축 경사절단기 및 궤적생성 알고리즘의 개발)

  • 주영철;엄태준;이차훈;공용해;천인국;김승우;방재철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.1
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    • pp.1-6
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    • 2003
  • A novel Solid Freeform Fabrication System, which makes prototype by cutting tapes at the boundary of object and accumulating the tapes, has been developed. In order to overcome the staircase shape at the surface of prototype, the laser beam is irradiated tangent to the surface. Five axis cutting system and the tangent cutting trajectory generation algorithm have been developed.

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