• Title/Summary/Keyword: 가공오차

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A Study on the Machining Error Characteristics in Ball-End Milling of Surface (곡면의 볼 엔드밀 가공에서 가공오차 특성에 관한 연구)

  • Sim, Ki-Joung;Yu, Jong-Sun;Yu, Ki-Hyun;Cheong, Chin-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.7-14
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    • 2004
  • Machining error is defined the normal distance between designed surface and actual tool path with tool deflection. This is inevitably caused by the tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, tool deflection is usually known as the most significant factor of machining error. Tool deflection problem is analyzed using Instantaneous horizontal cutting forces. The high quality and precision of machining products are required in finishing. In order to achieve these purposes, it is necessary work that decrease the machining error. This paper presents a study on the machining error caused by the tool deflection in ball end milling of 2 dimensional surface. Tool deflection model and simple machining error prediction model are described. This model is checked the validity with machining experiments of 2 dimensional surface. These results may be used to decrease machining error and tool path decision.

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A Study of Machining Error Due to Tool Deflection in Micro Endmilling (마이크로 엔드밀링시 공구 변형이 가공오차에 미치는 영향에 관한 연구)

  • Seo, Tae-Il;Sohn, Jong-In;Lee, Hak-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.294-299
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    • 2009
  • Micro end-milling has been becoming an important machining process to manufacture a number of small products such as micro-devices, bio-chips, micro-patterns and so on. Many related researches have given grand effects to micro end-milling phenomenon, for example, micro end-milling mechanism, cutting force modeling and machinability. This paper strongly concerned actual problem, micro tool deflection, which causes excessive machining errors on the workpiece. Machining error were predicted and measured through a series of test micro cutting and analysis of their SEM images and FEM analysis. Experiments are carried out to validate the approaches.

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A Study on the Geometric Error Prediction of Workpiece in Turning (선삭가공에서 공작물의 형상오차 예측에 관한 연구)

  • Lee, Mun-Jae;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.9-15
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    • 2011
  • Any relative deformation between the cutting tool and the workpiece at machining point results directly in geometric and dimensional errors. The sources of relative deformations between the cutting tool and the workpiece at the contact point may be due to vibration, thermal deformation and cutting forces. In this paper, geometric error prediction of workpiece in turning has been investigated. To reach this goal, turning experiments are carried out according to selected cutting conditions. The variable cutting conditions are cutting speed, depth of cut and feed rate. The results will be useful as a guidance to select cutting conditions to improve the geometrical accuracy.

보상 제어의 정밀공학에의 응용

  • 문의준
    • Journal of the KSME
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    • v.24 no.6
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    • pp.422-427
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    • 1984
  • 최근의 높은 생산성을 향한 NC 혹은 CNC 공작기계를 이용한 기계가공의 자동화 및 작업 공간 내부에서의 오차측정이라는 시대적 조류와 함께, 기계가공 오차의 보상 제어, 혹은 형상 및 치 수의 적응 제어(Geometric Adaptive Control, GAC)는 이미 여러 선진국가에서 주목을 받아 왔고, 병기 공학을 포함한 여러 분야에서 정밀도의 향상에 대한 요구는 높아만 가고 있어 이 방향에 대한 계속적인 연구가 요망된다. 더군다나 전자 및 광전자적인 계측 제어 기구의 발달과, 저렴 하고 높은 성능의 마이크로 컴퓨터의 등장으로 GAC를 통한 정밀도 향상은 더욱 가능하여졌다.

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The Lens Aberration Correction Method for Laser Precision Machining in Machine Vision System (머신비전 시스템에서 레이저 정밀 가공을 위한 렌즈 수차 보정 방법)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.10 no.10
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    • pp.301-306
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    • 2012
  • We propose a method for accurate image acquisition in a machine vision system in the present study. The most important feature is required by the various lenses to implement real and of the same high quality image-forming optical role. The input of the machine vision system, however, is generated due to the aberration of the lens distortion. Transformation defines the relationship between the real-world coordinate system and the image coordinate system to solve these problems, a mapping function that matrix operations by calculating the distance between two coordinates to specify the exact location. Tolerance Focus Lens caused by the lens aberration correction processing to Galvanometer laser precision machining operations can be improved. Aberration of the aspheric lens has a two-dimensional shape of the curve, but the existing lens correction to linear time-consuming calibration methods by examining a large number of points the problem. How to apply the Bilinear interpolation is proposed in order to reduce the machining error that occurs due to the aberration of the lens processing equipment.