• Tribology and Lubricants
• /
• v.27 no.1
• /
• pp.13-18
• /
• 2011

The ultra-precision products which recently experienced high in demands had included the large areas of most updated technologies, for example, the semiconductor, the computer, the aerospace, the media information, the precision machining. For early 21st century, it was expected that the ultra-precision technologies would be distributed more throughout the market and required securing more nation-wise advancements. Furthermore, there seemed to be increasing in demand of the single crystal diamond tool which was capable of the ultra-precision machining for parts requiring a high degree of complicated details which were more than just simple wrapping and policing. Moreover, the highest degree of precision is currently at 50 nm for some precision parts but not in all. The machining system and technology should be at very high performed level in order to accomplish this degree of the ultra-precision.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.17 no.2
• /
• pp.128-134
• /
• 2008

This paper presents a machining error compensation methodology due to deflection of micro cutting tools in side cutting processes. Generally in order to compensate for tool deflection errors it is necessary to carry out a series of simulations, cutting force prediction, tool deflection estimation and compensation method. These can induce numerous calculations and expensive costs. This study proposes an improved approach which can compensate for machining errors without simulation processes concerning prediction of cutting force and tool deflection. Based on SEM images of test cutting specimens, polynomial relationships between machining errors and corrected tool positions were induced. Taking into account changes of cutting conditions caused by tool position variation, an iterative algorithm was applied in order to determine corrected tool position. Experimental works were carried out to validate the proposed approach. Comparing machining errors of nominal cutting with those of compensated cutting, overall machining errors could be remarkably reduced.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.409-412
• /
• 2002

This paper presents a measurement method to compromise surface error in surface machining processes. In order to compromise the surface error in machining process, on-machine measurement is essential. There are two kinds of on-machine measurement methods available to measure the surface errors in flat workpieces: i.e., surface scanning method and sensor scanning method. However, motion errors are inevitably engaged in both methods. This paper proposes a new idea to measure the surface error for error compensation. The measurement system consists of a laser, a CCD camera and processing system, a carrier system with a stylus, and some optical units. The experimental results show that the proposed method is useful to compensate the surface errors of machined workpieces.

• Journal of the Korean Society for Precision Engineering
• /
• v.20 no.7
• /
• pp.13-19
• /
• 2003

산업의 발달과 더불어 초소형, 고정밀 제품에 대한 수요가 증가함에 따라 이를 가공할 수 있는 마이크로 가공기술 및 초정밀 공작기계를 구현할 수 있는 설계기술이 국가 경쟁력을 결정하는 핵심 기술로 인식되기에 이르렀다. 공작기계의 성능은 주축계 설계 및 제작기술, 이송계 설계 및 제작기술, 오차 보상기술, 베드 구조물 설계 및 방진기술, 시스템 종합기술 등에 의해 결정되며, 이중에서도 주축계의 설계 및 제작 기술은 가공정밀도 및 생산기술을 주도하는 핵심기술이라 할 수 있다.(중략)

• Design & Manufacturing
• /
• v.17 no.4
• /
• pp.24-32
• /
• 2023

In this study, we introduce research aimed at minimizing machining errors without compromising productivity by compensating for the machining errors caused by tool deformation. Our approach experimentally establishes the direct correlation between cutting depth and machining error, and creates predictive models using mathematical functions. This method allows for the prediction of compensated cutting depths to obtain the desired cutting profiles, thereby maximizing the compensation of machining errors in the cutting process.

• Proceedings of the KIPE Conference
• /
• 2016.11a
• /
• pp.113-114
• /
• 2016

본 논문에서는 오일 쿨러용 컴프레셔의 속도 맥동에 의한 영향을 분석하고 이를 저감하기 위한 알고리즘을 제안한다. 일반적으로 공작기계의 공작물 가공부위에서 발생하는 열 변형 오차를 줄이기 위해 오일 쿨러용 컴프레셔가 사용된다. 하지만 싱글 로터리 구조의 컴프레셔에서 발생하는 기계적인 진동은 배관의 피로파괴와 소음을 야기하므로 반드시 저감시켜야 한다. 따라서 본 논문에서는 싱글 로터리 컴프레셔의 운전 시 발생하는 속도 맥동의 영향을 최소화할 수 있는 실시간 보상기법을 제안한다. 제안된 기법은 특정 맥동 성분을 저감할 수 있는 비례공진제어기를 적용하여 속도 맥동의 주파수 성분을 검출하여 이를 최소화 하는 방향으로 보상신호를 주입하는 방식이다. 시뮬레이션과 실험을 통해 제안하는 기법의 효용성을 검증한다.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.12 no.4
• /
• pp.694-704
• /
• 1988

A recursive parameter estimation scheme utilizing the variance perturbation method is applied to the workpiece deflection model during CNC turning process, in order to improve the cylindricity of slender workpiece. It features that it is based on exponentially weighted recursive least squares method with post-process measurement of finish surfaces at two locations and it does not require a priori knowledge on the time varying deflection model parameter. The measurements of finish surfaces by using two proximity sensors mounted face to face enable one to identify the straightness, guide-way, run-out eccentricity errors. Preliminary cutting tests show that the straightness error of the finish surface due to workpiece deflection during cutting is most dominant. Identifying the errors and recursive updating the parameter, the off-line control is carried out to compensate the workpiece deflection error, through single pass cutting. Experimental results show that the proposed method is superior to the conventional multi-pass cutting and the direct compensation control in cutting accuracy and efficiency.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.2
• /
• pp.195-201
• /
• 2012

According to many customers' requests, optical measurement module (OMM) applications using automatic measuring devices to measure the machined part rapidly on a machine tool have increased steeply. Touch trigger probes are being used for job setup and feature inspection as automatic measuring devices, and this makes quality checking and machining compensation possible. Therefore, in this study, the use of touch trigger probes for accurate measurement of the machined part has been studied and a macro program for a hole measuring cycle has been developed. This hole is the most common feature to be measured, but conventional methods are still not free from measuring error. In addition, the eccentricity change of the least square circle was simulated according to the roundness error in a hole measurement. To evaluate the reliability of this study, the developed hole-measuring program was executed to measure the hole plate on the machine and verify the roundness error in the eccentricity simulation result.

• Transactions of the KSME C: Technology and Education
• /
• v.3 no.4
• /
• pp.265-271
• /
• 2015

The bonding process should be achieved in vacuum environment to avoid air bubble. In this study, we studied about pressure uniformity that became an issue in thermo compression bonding usually. Uniform press is realized by the method that use air spring and metal form spring. The concept of uniform press using air spring is removed except pressing direction in the press processing so angle between the vector of pressure surface and the pressure axis is parallel automatically. Air spring compensate the errors of machining and assembly. Metal form compensate the thermal deformation and flatness error.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.35 no.6
• /
• pp.661-667
• /
• 2011

Kinematic contact trigger probes are widely used for feature inspection and measurement on coordinate measurement machines (CMMs) and computer numerically controlled (CNC) machine tools. Recently, the probing accuracy has become one of the most important factors in the improvement of product quality, as the accuracy of such machining centers and measuring machines is increasing. Although high-accuracy probes using strain gauge can achieve this requirement, in this paper we study the universal economic kinematic contact probe to prove its probing mechanism and errors, and to try to make the best use of its performance. Stylus-ball-radius and center-alignment errors are proved, and the probing error mechanism on the 3D measuring coordinate is analyzed using numerical expressions. Macro algorithms are developed for the compensation of these errors, and actual tests and verifications are performed with a kinematic contact trigger probe and reference sphere on a CNC machine tool.