• Title/Summary/Keyword: 가공모델

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An Implementation of the Controller for Intelligent Process System using Neural Network (신경회로망을 이용한 지능형 가공 시스템 제어기 구현)

  • 김관형;강성인;이태오
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.8 no.6
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    • pp.1135-1141
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    • 2004
  • In this study, this system makes use of the analog infrared rays sensor and converts the feature of fish outline when sensor is operating with CPU(80C196KC). Then, after signal processing, this feature is classified a special feature and a outline of fish by using the neural network, one of the artificial intelligence scheme. This neural network classifies fish pattern of very simple and short calculation. This has linear activation function and the error back propagation is used as a teaming algorithm. And the neural network is learned in off-line process. Because an adaptation period of neural network is too long when random initial weights are used, off-line teaming is induced to decrease the progress time.

Velocity Considered Sectional Porosity Equivalent Model (VSPE) of Filters for CFD Analysis of Breakaway Devices (수소 브레이크어웨이 디바이스 유동해석을 위한 필터의 구간별 다공성 등가 모델 제시)

  • Son, Seong-Jae;An, Su-Jin;Song, Tae-Hoon;Joe, Choong-Hee;Park, Sang-Hu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.82-90
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    • 2019
  • We propose an equivalent model of a sintered metal mesh filter calculated by Ergun's equation and polynomial regression for the CFD analysis of breakaway devices at a hydrogen fueling station. CFD analysis of filters that cause high pressure loss is essential because breakaway devices in high-pressure hydrogen conditions require low pressure loss. A differential pressure experiment with a filter was performed in a low-pressure air condition considering similarities. An equivalent model was developed by deriving the resistance value by the polynomial regression using the experimental results. The results of CFD analysis using the equivalent model show that there was almost no error in the operating condition of the breakaway device compared to the experimental results. Through this work, we believe that the proposed equivalent model of a filter can be applied to the analysis of breakaway devices in hydrogen fueling stations. We will study how to optimize the shape and position of the filter in breakaway devices using the developed equivalent model.

A study on the plastic polishing process of cylindrical rods (봉재의 표면소성 연마가공에 관한 연구)

  • 최재찬;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.488-500
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    • 1987
  • The improvement of surface roughness of machined cylindrical rods through the plastic polishing process was studied in this paper. The criterion and limits for the plastic polishing process due to the wave motion of the ridge were established with respect to process variables: ridge shape and size, semi-cone die angle as well as friction factor, by the application of the upper-bound approach. The surface roughness of the plastic polished products was measured, and compared with that of the original specimen. Also the depth of the surface deformation layer was tested, and compared those of the theoretical values. Qualitative agreement exists between the experimental plastic polishing loads and theoretical loads. The wave motion of the ridge was mostly occurred within the established limits. The surface roughness of specimens was sufficiently improved through the present process. Also the predicted depth of the surface deformation layer was in good agreement with experimental results.

Evaluation of the Economics of High Speed Machining Considering Environmental Effects (환경영향을 고려한 고속절삭가공의 경제성 평가)

  • Chang, Yoonsang;Kim, Sun-Tae
    • Clean Technology
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    • v.12 no.3
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    • pp.182-189
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    • 2006
  • In this study, high speed machining is evaluated with regard to economical and environmental effects. Considering environmental loads, machining costs are analyzed with the mathematical models of machining economics and cutting fluid loss. Data from the tool life experiments of high speed milling and turning are used for the analysis. The analysis of high speed milling shows that the machining cost decreases as increasing the cutting speed. In turning process, the cooling method using cutting fluid shows the minimum machining cost. Considering both machining and environmental costs, cooling method using cold air is superior to other methods.

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Determination of Cutting Parameters Considering Machining Safety in Milling Operation (밀링작업에서 가공 안전성을 고려한 가공조건의 결정)

  • Park, Byoung-Tae
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.116-121
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    • 2006
  • In metal cutting processes, cutting conditions have an influence on reducing the production cost and deciding the quality of a final product. Process planners usually make modification to recommended cutting parameters obtained from machining data handbooks in order to satisfy requirements for individual operation. The modified cutting parameters also need to be examined for the safe machining. In this paper, a new operation planning system that allows the generation and check of modified cutting parameters is proposed for the milling process. A neural network methodology is introduced to identify mathematical models for generation of the modified cutting parameters, and several simplified rules and equations are presented for the check of the cutting parameters. Finally, the results are demonstrated with an example part.

Automatic Generation of Machining Sequence for Machined Parts Using Machining Features (특징형상을 이용한 절삭가공부품의 가공순서 자동생성)

  • Woo, Yoonhwan;Kang, Sangwook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.642-648
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    • 2016
  • As 3D solid modeling prevails, a range of applications have become possible and intensive research on the integration of CAD/CAM has been conducted. As a consequence, methods to recognize the machining features from CAD models have been developed. On the other hand, generating a machining sequence using the machining features is still a problem due to a combinatorial problem with a large number of machining features. This paper proposes a new method that utilizes the precedence constraints through which the number of the combinations is reduced drastically. This method can automatically generate machining sequences requiring the lowest amount of machining time. An airplane part was used to test the usefulness of the proposed method.

An FE-based Model for the Prediction of Deformed Roll Profile in Multi-high Rolling Mills - Part I : Development of the Model (다단 압연기에서의 롤 변형 프로파일 예측 모델 - Part I : 모델 개발)

  • Cho, J.H.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.21 no.7
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    • pp.420-425
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    • 2012
  • A new model is suggested for the prediction of radial displacements of a roll in order to analyze multi-high rolling mills. The model was developed from predictions based on finite element simulations. This model utilizes the compliance coefficient, which is expressed as a function of three dimensionless parameters, and is approximated by using the same interpolation function as used in the finite element method. The prediction accuracy of the model is demonstrated through comparison with the predictions from the FE model.

Plan Study of Improvement on Thermal Flow at Computer Main Frame (컴퓨터 본체 구조의 열유동에 관한 개선 방안 검토)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.23-30
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    • 2011
  • This study is to analyze the internal flow at the inside of computer case which is commonly used. The inner configuration are modelled and simulation analysis is done by ANSYS-CFX. Dead volume is happened according to the positioning of VGA and HDD. The advanced model is suggested by removing this volume and making the smooth cooling flow. This model is formed with the constraint conditions same as the existing model. As compared with the existing model, flow configuration is different and the average temperature becomes lower through flow analysis about the advanced model.

The Prediction of Cutting Force and Surface Topography by Dynamic Force Model in End Milling (엔드밀 가공시 동적 절삭력 모델에 의한 절삭력 및 표면형상 예측)

  • 이기용;강명창;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.38-45
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    • 1997
  • A new dynamic model for the cutting process inb the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model which uses instantaneous specific cutting force, inclueds both regenerative effect and penetration effect, The model is verified through comparisons of model predicted cutting force with measured cutting force obtained from machining experiments.

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Implication of Dynamic Materials and Softening Models to the FEM Analysis of SAF2507 Hot Forging (동적재료모델 및 연화모델을 도입한 SAF 2507의 열간단조 유한요소해석)

  • 방원규;정재영;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.195-198
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    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Applying the dynamic materials and proposed by Prasad et al., it was possible to determine the characteristics of deformation behavior effectively at a given condition of deformation. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. Flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating was found to improve significantly the FEA solutions in predicting the forming load and the distribution of recrystallized volume fraction after forging.

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