• 제목/요약/키워드: : 탄소섬유강화 플라스틱

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항공기 날개 부분 단위구조체의 면 외 방향 물성 및 파손거동에 관한 연구 (Study on Out-of-plane Properties and Failure Behavior of Aircraft Wing Unit Structures)

  • 윤창모;이동우;변준형;마이응우옌 트란 탄;송정일
    • Composites Research
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    • 제35권2호
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    • pp.106-114
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    • 2022
  • 탄소섬유 강화 플라스틱(CFRP)은 우수한 비강도 및 비강성으로 인하여 항공산업에서 널리 사용되고 있다. CFRP는 대부분 탄소섬유나 프리프레그를 적층한 구조로 사용되고 있으며, 이러한 구조는 박리가 발생할 수 있다는 치명적인 단점이 있다. 이는 보통 두께방향 섬유의 부재에서 기인한다. 본 연구에서는 탄소섬유가 세 방향으로 직조된 3차원 탄소섬유 프리폼 및 이를 적용한 항공기 날개 단위구조체를 제조하였다. 단위구조체는 항공기 날개의 핵심 요소인 스킨, 스트링거, 리브로 구성되며 수지 이송 성형공정을 이용하여 제조하였다. 압축시험을 통하여 기존의 적층형 구조물과 비교한 결과, 3차원 프리폼은 구조물의 박리예방 뿐만 아니라 강도향상에도 효과적임을 보여 주었으며, 이는 3D 프리폼 구조물이 박리 예방을 필요로 하는 다양한 분야, 특히 항공 분야에서 널리 사용될 수 있음을 의미한다.

열처리된 Pine/탄소섬유 복합재료의 기계적 및 계면물성 향상을 위한 최적 조건 (Optimum Conditions for Improvement of Mechanical and Interfacial Properties of Thermal Treated Pine/CFRP Composites)

  • 신평수;김종현;박하승;백영민;권동준;박종만
    • Composites Research
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    • 제30권4호
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    • pp.241-246
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    • 2017
  • 취성을 가진 섬유강화플라스틱은 충격을 받을 때 충격에너지를 흡수하면서 섬유와 기지재 간 계면에서 탈착 및 박리가 일어난다. 이는 복합재료의 에너지 충격흡수정도의 지표로 삼을 수 있다. 복합재료의 취성을 해결하기 위해 pine과 복합재료의 접착에 대한 연구가 되어 지고 있다. 이번 연구에서는 열처리 된 pine이 탄소섬유강화복합재료와 에폭시 접착제를 이용하여 접착되었다. 최적의 열처리 조건을 확인하기 위해, pine을 160도 및 200도 조건하에 열처리를 하였다. Pine 및 pine/탄소섬유복합재료의 기계적 및 계면물성을 파악하기 위해 인장, 인장중첩전단 및 아이조드 실험을 하였다. 또한, 열처리에 따른 나뭇결간의 결합력을 확인하기 위해 나뭇결 수직방향으로 인장시편 제조 후 파단될 때 탄성파를 음향방출시스템을 이용하여 분석하였다. 160도 조건으로 열처리 했을 때 나무강화 효과로 기계, 계면 및 나뭇결간의 결합력이 좋은 것을 확인하였다. 그러나 과한 열을 주게 되면 열에 약한 헤미셀룰로오스가 분해되면서 잡아주는 인자가 줄어들어 물성이 감소하였다.

원공조치를 가진 탄소섬유강화 플라스틱 적층판의 피로수명에측 (Fatigue Life Prediction of Circular Notched CFRP Laminates)

  • 허재석;황운봉;박현철;한경섭
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.832-842
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    • 1996
  • Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.

직교 절삭 기반 탄소섬유복합재 가공특성 관련 연구 (Evaluation of Machining Characteristics of the Carbon Fiber Reinforced Plastic (CFRP) Composite by the Orthogonal Cutting)

  • 김영빈;김민지;박형욱
    • 한국정밀공학회지
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    • 제33권6호
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    • pp.439-445
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    • 2016
  • Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.

탄소섬유시트를 이용한 I형 PFRP 부재의 휨보강 효과 (The Flexural Strengthening Effect of I-Shape PFRP Member Using Carbon Fiber Sheet)

  • 이영근;김선희;이강연;윤순종
    • 복합신소재구조학회 논문집
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    • 제4권2호
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    • pp.1-7
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    • 2013
  • In recent years, fiber reinforced polymer plastic composites are readily available in the construction industry. Fiber reinforced polymer composite has many advantages such as high specific strength and high specific stiffness, high corrosion resistance, light-weight, magnetic transparency, etc. In this paper, we present the result of investigation pertaining to the flexural behavior of flange strengthened I-shape pultruded fiber reinforced polymer plastic (PFRP) member using carbon fiber sheet (CFRP sheet). Test variable is consisted of the number of layers of strengthening CFRP sheet from 0 to 3. From the experimental results, flexural strengthening effect of flange strengthened I-shape PFRP member using CFRP sheet is evaluated and it was found that 2 layers of strengthening CFRP sheet are appropriate considering efficiency and workability.

CFRP 복합재 튜브의 압괴메카니즘에 관한 실험적 연구 (The Experimental Study on the Collapse Mechanism of CFRP Composite Tubes)

  • 김영남;차천석;양인영
    • 한국자동차공학회논문집
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    • 제10권4호
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    • pp.149-157
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    • 2002
  • This paper is to investigate collapse mechanisms of CFRP(Carbon Fiber Reinforced Plastics)composite tubes and to evaluate collapse characteristics on the change of interlaiminar number and ply orientation angle of outer under static and impact axial compression loads. When a CFRP composite tube is crushed, static/impact energy is consumed by friction between the loading plate and the splayed fronds of the tube, by fracture of the fibers, matrix and their interface. These are associated with the energy absorption capability. In general, CFRP tube with 6 interlaminar number(C-type), absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CFRP tubes and loading status(static/impact). Typical collapse modes of CFRP tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shown in case of CFRP tubes with 0° orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CFRP tubes with 90°orientation angle of outer under static loadings, however in Impact tests those were collapsed in fragmentation mode .

곡률반경을 갖는 CFRP 적층쉘의 충격손상 (Impact Damage of CFRP Laminated Shells with the Curvature)

  • 황재중;이길성;김영남;나승우;심재기;양인영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1341-1344
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    • 2003
  • Studies on impact damage of composite laminate shells were fewer compared with those on impact behaviors to analyze time-load, displacement-load and impact energy - energy absorption. Up to date the studies were not enough to demonstrate suitability of their results because they were dependent on theories and numerical analyses. In particular, it is a well-known fact that there was a correlation between initial peak load and damage resistance of composite material flat plates imposed with low-speed impact, but studies on composite material shells with curvature were also very few. Actually structures such as wings or moving bodies of airplanes, motor cases and pressure containers of rockets are circular. And as low-speed impact load is imposed for optimal design of take-off and landing, and containers of airplanes, it is very important to analyze evaluation of behaviors and damaged areas. Therefore, in this paper to evaluate the impact characteristics of the CFRP laminate shell according to size of curvature quantitatively, it was to identify energy absorption and impact damage instruments according to change of impact speed.

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다관절 복합이동 해저로봇을 위한 탄소섬유 복합소재 프레임의 구조 해석 (Finite Element Analysis of Carbon Fiber Reinforced Plastic Frame for Multi-legged Subsea Robot)

  • 유승열;전봉환;심형원;이판묵
    • 한국해양공학회지
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    • 제27권6호
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    • pp.65-72
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    • 2013
  • This paper describes a finite element analysis (FEA) of the body frame of a subsea robot, Crabster200 (CR200). CR200 has six legs for mobility instead of screw type propellers, which distinguishes it from previous underwater robots such as remotely operated vehicles (ROVs) and autonomous underwater vehicles (AUVs). Another distinguishing characteristic is the body frame, which is made of carbon fiber reinforced plastic (CFRP). This body frame is designed as a rib cage structure in order to disperse the applied external loads and reduce the weight. The frame should be strong enough to support many devices for exploration and operation underwater. For a reasonable FEA, we carried out specimen tests. Using the obtained material properties, we performed a modal analysis and FEA for CR200 with a ready posture. Finally, this paper presents the FEA results for the CFRP body frame and the compares the characteristics of CFRP with conventional material, aluminum.

복합재료 반사판 안테나의 전개 메커니즘 설계 및 시험 (Design and Test of a Deployment Mechanism for the Composite Reflector Antenna)

  • 채승호;오영은;이수용;노진호
    • 항공우주시스템공학회지
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    • 제12권6호
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    • pp.58-65
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    • 2018
  • 여러 패널들로 파라볼라 반사판 형상을 가지는, 전개형 복합재료 안테나의 동적 특성을 수치적 그리고 실험적으로 살펴보고자 한다. 전개 장치들은 여러 패널들이 작은 공간에 효과적으로 수납될 수 있도록 설계하였다. 반사판 패널의 개수, 패널들의 폴딩(folding)/트위스팅(twisting) 각도, 그리고 전개 작동기 등의 특성을 고려하여 전개시 필요한 설계변수를 결정하였고, 반사판 패널은 CFRP(carbon fiber reinforced plastics)으로 제작하였다. 무중력 전개장치를 제작하여 반사판 안테나의 전개시험을 수행하였고, 동적 전개특성을 관찰하였다.

CFRP복합재료의 적층각에 따른 가공 특성 (Drilling Characteristic depend on the Orientation Angle of CFRP Composite material)

  • 정성택;박종남;김선진;조규재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.649-654
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    • 2002
  • In recent days the more use of CFRP composite is in the airplane, automobile, and sport goods , etc., the more necessity of research on it in this engineering. In this research, the CFRP composite specimen are fabricated by 48 CFRP plies with 8 orientation angles, and the specimens are drilled with 3 tools. The results are analyzed with consideration of cutting force, type of tools and fabrication condition. The specimens with each drilling conditions are also investigated with SEM. The optimal drilling conditions such as drill types and cutting fence with respect to the fabricating condition are studied.

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