• Title/Summary/Keyword: (미소시험편)

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The Effect of Specimen Size in Charpy Impact Testing (샬피 충격시험에 있어서 시험편 크기의 영향)

  • Kim, Hoon;Kim, Joo-Hark;Chi, Se-Hwan;Hong, Jun-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.93-103
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    • 1997
  • Charpy V-notch impact tests were performed on the full-, half-and third-size specimens from two ferritic SA 508 Cl. 3 steels for nuclear pressure vessel. New normalization factors were proposed to predict the upper shelf energy(USE) and the ductile-brittle transition temperature(DBTT) of full-size specimens from the measured data on sub-size specimens. The factors for the USE and the DBTT are $(Bb^2/Kt); and; (Bb/R)^1/2/, $ respectively, where B the width, b the ligament size, $K_{t}$ the elastic stress concentration factor, and R the notch root radius. These correlations successfully estimated the USE and DBTT of the full-size specimens based on sub-size specimen data. In addition, the size effects were studied to develop the correlations among absorbed energy, lateral expansion(LE) and displacement. It was also found that the LE was able to be estimated from the displacement obtained by the instrumented impact test, and that the displacement would be used as a criterion for the toughness of the steels corresponding to change in their yield strength.h.

Damage Evaluation of Glass Fiber/PET Composite Using Acoustic Emission Method (음향방출법을 이용한 Glass Fiber/PET 복합재료의 손상평가)

  • 김상태;김덕윤
    • Composites Research
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    • v.14 no.1
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    • pp.1-7
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    • 2001
  • In this study, damage evaluation of glass fiber reinforced thermoplastic composites was investigated with acoustic emission method. Specimens of 1.7mm thickness laminate were made from PET and 7 layers o171ass fabrics. Notch and impact loading were added to the specimen and normal tensile test and tensile test with the dead load were carried out. AE signal was measured as the functions of notch ratio to the width0 and impact energy in order to find out the correlation between fracture mode and AE parameters. The result has shown that low amplitude of AE signal was due to the microcrack of matrix and its growth, whereas the amplitude in the mid range was the response to the delamination and interfacial separation. In the range of high amplitude above 90dB. the fracture of glass fabric was found. Tensile strength decreased with increasing notch ratio to the width and impact energy because of tile effect or delamination, the cracking of matrix and stress concentration. In proportion to the size of damaged area. AE signal showed its wider range of frequency and energy as well as increased number of hits.

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Behavior of Fatigue Crack Propagation from Surface Flaw (表面欠陷 에 發생하는 疲勞크랙擧動)

  • 송삼홍;오환섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.150-157
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    • 1985
  • In terms of behavior of fatigue cracks propagated after build-up around the artificial drilled miro-hole, this study has been made of the build-up process of slips and micro cracks, behavior of micro-crack propagation and the definition of fatigue limit under the rotating bending stress with low carbon steel. The results of this study are as follows: (1) The fatigue limit is the repropagating critical stress for the nonpropagating cracks which have grown to some limit around the micro-hole in regard of the magnitude of micro-hole. (2) Behavior of the slips and micro-cracks initiation are occurring simultaneously in front and in rear of micro-hole tips in the view of the rotational direction, regardless of the magnitude of micro-hole. (3) Behavior of fatigue crack propagation is different from magnitude of micro-hole, its behavior is propagation of single crack about respectively large hole, but about respectively small hole, fatigue crack propagated joining phenomena of micro-cracks. (4) The behavior of fatigue fracture is affected by the factor of its defects in the view of magnitude of micro-hole when the diameter of the micro-holes are smaller than 50.mu.m, and this is also affected with the size effect of micro-hole diameter.

Electrochemical characteristics of WC-27NiCr and WC-10Co4Cr coated Al bronze (WC-27NiCr과 WC-10Co4Cr로 코팅된 동합금의 전기화학적 특성)

  • Kim, Min-Seong;Park, Jae-Cheol;Jang, Seok-Gi;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.80-80
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    • 2011
  • 세계 기후 변화와 불안정한 유가 변화에 대응하고 국내산업의 저탄소 녹색성장을 위해 신재생에너지 개발이 활발하게 이루어지고 있다. 해양에너지 중에서 조류발전은 대규모 댐을 건설할 필요가 없어 비용이 적게 소요되고 특히 날씨 변화나 계절에 관계가 없고, 발전량이 예측 가능하므로 신뢰성 있는 에너지원으로 적용이 가능하다. 조류발전기 블레이드에 폴리머계 복합재료와 스테인리스강이 대부분인데, 이 재료는 특정 회사에서만 제작 가능하며, 충격에 약하고, 균열전파 속도가 빠르며, 대단히 고가이며, 수입에 의존하고 있는 실정이다. 이러한 조류발전에 사용되는 블레이드는 가혹한 부식, 캐비테이션 그리고 침식환경에 노출되어 있어 내구성이 우수한 제품개발이 대단히 중요하며, 조류발전 블레이드를 동합금으로 제작시, 내식성이 뛰어나며 구리의 특성상 해양생물 서식을 방지할 수 있고, 내캐비테이션 특성, 내구성, 가공성 및 유지보수가 용이한 장점이 있다. 이러한 동합금에 WC-27NiCr와 WC-10Co4Cr를 초고속 화염용사(HVOF)를 이용하여 코팅층의 캐비테이션 특성 및 전기화학적 거동을 연구하였다. 본 연구에서는 조류발전용 블레이드의 재료로 사용하려는 동합금에 WC-27NiCr와 WC-10Co4Cr이 용사코팅된 시험편을 사용하였다. 다채널 부식시험기인 WonA-tech WMPG-1000을 이용하여, 자연전위를 측정하였으며, 분극실험은 자체 제작한 홀더를 사용하여 $0.3318cm^2$를 노출 시켜 실험하였다. 기준전극은 은/염화은 전극을, 대극은 백금 전극을 사용하였다. 양분극과 음분극 실험을 통해 개로전위에서의 부식거동을 확인하였고, 정전위 실험도 실시하였다. 실험 종료 후 3D현미경 및 전자주사현미경(SEM)을 사용하여 코팅층 표면의 손상거동을 관찰하였다. 캐비테이션 실험은 ASTM-G32 규정에 의거하여 압전효과를 용한 진동발생 장치(RB 111-CE)를 사용하였다. 수조는 전기화학적 부식의 영향을 고려하여 아크릴로 제작하였고, 시험편은 실험장비에 맞게 파인커팅머신을 이용하여 $20mm{\times}20mm$로 절단하여 사용하였으며 혼과 대향하도록 하여 1mm 간격을 두어 실험하였다. 실험 실시 전, 미소전자저울을 사용하여 무게감소량을 측정하였으며 표면관찰을 통하여 캐비테이션 거동을 관찰하였다.

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Thickness Measurement of Ni Thin Film Using Dispersion Characteristics of a Surface Acoustic Wave (표면파의 분산 특성을 이용한 Ni 박막의 두께 측정)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Miso;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.171-175
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    • 2014
  • In this study, we suggest a method to measure the thickness of thin films nondestructively using the dispersion characteristics of a surface acoustic wave propagating along the thin film surface. To measure the thickness of thin films, we deposited thin films with different thicknesses on a Si (100) wafer substrate by controlling the deposit time using the E-beam evaporation method. The thickness of the thin films was measured using a scanning electron microscope. Subsequently, the surface wave velocity of the thin films with different thicknesses was measured using the V(z) curve method of scanning acoustic microscopy. The correlation between the measured thickness and surface acoustic wave velocity was verified. The wave velocity of the film decreased as the film thickness increased. Therefore, thin film thickness can be determined by measuring the dispersion characteristics of the surface acoustic wave velocity.

Modified S-FPZ Model for a Running Crack in Concrete (콘크리트의 연속적인 균열성장에 대한 수정 특이-파괴진행대 이론)

  • Yon, Jung-Heum
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.802-810
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    • 2003
  • In this paper, the modified singular fracture process zone (S-FPZ) model is proposed to consider variation of a fracture criterion for continuous crack propagation in concrete. The fracture properties of the proposed fracture model are strain energy release rate at a micro-crack tip and crack closure stress (CCS) versus crack opening displacement (COD) relationship in the FPZ. The proposed model can simulate the estimated fracture energy of experimental results. The analysis results of the experimental data shows that specimen geometry and loading condition did not affect the CCS-COD relation. But the strain energy release rate is a function of not only specimen geometry but also crack extension. Until 25 mm crack extension, the strain energy release rate is a constant minimum value, and then it increased linearly to the maximum value. The maximum fracture criterion occurred at the peak load for an large size specimen. The fracture criterion remains the maximum value after the peak load. The variation of the fracture criterion is caused by micro-cracking and micro-crack localizing. The fracture criterion of strain energy release rate can simply be the size effect of concrete fracture, and it can be used to quantify the micro-tracking and micro-crack localizing behaviors of concrete.

Development of Evaluation Technique of High Temperature Creep Characteristics by Small Punch-Creep Test Method (I) - Boiler Superheater Tube - (SP-Creep 시험에 의한 고온 크리프 특성 평가 기술 개발(I) - 보일러 과열기 튜브 -)

  • Baek, Seung-Se;Na, Seong-Hun;Na, Ui-Gyun;Yu, Hyo-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1995-2001
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    • 2001
  • In this study, a small punch creep(SP-Creep) test using miniaturized specimen(10${\times}$10${\times}$0.5mm) is described to develop the new creep test method for high temperature structural materials. The SP-Creep test is applied to 2.25Cr-lMo(STBA24) steel which is widely used as boiler tube material. The test temperatures applied for the creep deformation of miniaturized specimens are between 550∼600$^{\circ}C$. The SP-Creep curves depend definitely on applied load and creep temperature, and show the three stages of creep behavior like in conventional uniaxial tensile creep curves. The load exponent of miniaturized specimen decreases with increasing test temperature, and its behavior is similar to stress exponent behavior of uniaxial creep test. The creep activation energy obtained from the relationship between SP-Creep rate and test temperature decreases as the applied load increases. A predicting equation or SP-Creep rate for 2.25Cr-lMo steel is suggested. and a good agreement between experimental and calculated data has been found.

High Temperature Creep Characteristics Evaluation for Degraded Heat Resistance Steel of Power Plant by Mini-Specimen (미소시험편에 의한 재질열화된 내열강의 고온 크리프 특성 평가)

  • Lyu, Dae-Young;Baek, Seung-Se;Yu, Hyo-Sun
    • Korean Journal of Materials Research
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    • v.13 no.7
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    • pp.429-435
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    • 2003
  • In this study the new creep test using miniaturized specimen(10${\times}$10${\times}$0.5 ㎣) was performed to evaluate the creep characteristics for degraded materials of 2.25Cr-1Mo steel. For this creep test, the artificially aged materials for 330 hrs and 1820hrs at $630^{\circ}C$ were used. The test temperatures applied for the creep deformation of miniaturized specimens was X$630^{\circ}C$ and the applied loads were between 45 kg∼80 kg. After creep test, macro- and microscopic observation were conducted by the scanning electron microscope(SEM). The creep curves depended definitely on applied load and microstructure and showed the three stages of creep behavior like uniaxial tensile creep curves. The load exponents of virgin, 330 hrs and 1820 hrs materials based on creep rate showed 14.8, 9.5 and 8.3 at $550^{\circ}C$ respectively, The 1820 hrs material showed the lowest load exponent and this behavior was also observed in the case of load exponent based on creep rupture time. In contrast to virgin material which exhibited fined dimple fractography, a lot of carbides like net structure and voids were observed on the fractography of degraded materials.

Behavior of Fatigue Crack around Micro-Hole and Ferrite Grain Size (微小圓孔材의 疲勞크랙擧動 과 페라이트 結晶粒度)

  • 송삼홍;오환섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.421-429
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    • 1985
  • This study has been made to investigate into the relation between fatigue crack behavior and ferrite grain size. As experimental observation of the low-carbon steel specimen with the drilled micro-hole under rotating bending stress was made to accomplish this investigation. Obtained results are as follows; (1) The fatigue limit of micro-hole depends upon the magnitude of ferrite grain size, as indicated by the Hall-Petch formula. (2) The fatigue crack occurring around the micro-hole is of shear type, and the frequency of fatigue crack initiation depends upon the ferrite grain size. (3) The magnitude of ferrite grain size affects the behavior of fatigue crack propagation up to the crack size of 0.3mm. The effect, however, is negligible for the crack size larger than 0.3mm.

Impact Fracture Behaviors of Zr-Based Bulk Amorphous Metals (Zr-기 벌크 아몰퍼스 금속의 충격 파괴 거동)

  • Ko, Dong-Kyun;Jeong, Young-Jin;Shin, Hyung-Seop;Oh, Sang-Yeob
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1246-1251
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    • 2003
  • The fracture behaviors of Zr-based bulk amorphous metals(BAMs) having compositions of $Zr_{55}Al_{10}Ni_{5}Cu_{30}$, were investigated under impact loading and quasi-static conditions. For experiments, a newly devised instrumented impact testing apparatus and the subsize Charpy specimens were used. The influences of loading rate and the notch shape on the fracture behavior of the Zr-based BAM were examined. The Zr-based BAMs showed an elastic deformation behavior without any plastic deformation on it before fracture. Most fracture energies were absorbed in the process of the crack initiation. The maximum load and fracture absorbed energy under quasi-static condition were larger than those under impact condition. However, there existed relatively insignificant notch shape effect. Fracture surfaces under impact loading were smoother than those under quasi-static loading. The absorbed fracture energy appeared differently depending on the extent of the vein-like pattern region due to the shear bands developed at the notch tip. It can be found that the fracture energy of the Zr-Al-Ni-Cu alloy is closely related with the development of shear bands during fracture.

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