• 제목/요약/키워드: %24Al_2O_3%24 powder

검색결과 43건 처리시간 0.03초

Reaction-Bonded Al2O3 Ceramics Using Oxidation of Al Alloy Powder

  • Lee, Hyun-Kwuon
    • 한국재료학회지
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    • 제24권5호
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    • pp.236-242
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    • 2014
  • Fabrication of reaction-bonded $Al_2O_3$ (RBAO) ceramics using Al-Zn-Mg alloy powder was studied in order to improve traditional RBAO ceramic processing using Al powder. The influence on reaction-bonding and microstructure, as well as on physical and mechanical properties, of the particulate characteristics of the $Al_2O_3$-Al alloy powder mixtures after milling, was revealed. Variation of the particulate characteristics of this $Al_2O_3$-Al alloy powder mixture with milling time was reported previously. To start, the $Al_2O_3$-Al alloy powder mixture was milled, reaction-bonded, post-sintered, and characterized. During reaction-bonding of the $Al_2O_3$-Al alloy powder mixture compacts, oxidation of the Al alloy took place in two stages, that is, there was solid- and liquid-state oxidation of the Al alloy. The solid-state oxidation exhibited strong dependence on the density of surface defects on the Al-alloy particles formed during milling. Higher milling efficiency resulted in less participation of the Al alloy in reaction-bonding. This was because of its consumption by chemical reactions during milling, and subsequent powder handling, and could be rather harmful in the case of over-milling. In contrast to very little dependence of oxidation of the Al alloy on its particle size after milling, the relative density, microstructure, and flexural strength were strongly dependent on particle size after milling (i.e., on milling efficiency). The relative density and 4-point flexural strength of the RBAO ceramics in this study were ~98% and ~365 MPa, respectively, after post-sintering at $1,600^{\circ}C$.

Skull melting법에 의한 Al2O3 파우더 용융 (Melting of Al2O3 powder using the skull melting method)

  • 최현민;김영출;석정원
    • 한국결정성장학회지
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    • 제29권1호
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    • pp.24-31
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    • 2019
  • 사파이어 단결정을 성장시키는 기존 합성방법들의 원료충진율을 높이기 위한 방법으로 스컬용융법을 사용하여 $Al_2O_3$ 파우더를 용융시켰다. 냉각도가니 크기는 내경 24 cm, 내부 높이 30 cm로서 2.75 MHz 발진주파수에서 15 kg의 $Al_2O_3$ 파우더를 1시간 내에 모두 용융시켰으며, 3시간 동안 융액상태로 유지 후 자연냉각 시켰다. 냉각된 잉곳의 부분별 면밀도 및 성분은 SEM-EDS를 통해 분석하였다. 잉곳의 면밀도 및 $Al_2O_3$ 함량은 고주파유도가열 시 냉각도가니 내부에 형성되는 온도 분포와 관련이 있으며, 온도가 높게 형성되었던 부분이 면밀도 및 순도가 높게 나타나는 경향을 보였다.

Boehmite Sol-Gel법에 의한 $\alpha$-Al2O3 분말제조시 Seeding 효과 (Effect of Seeding on Preparation of $\alpha$-$\alpha$-Al2O3 Powders by Boehmite Sol-Gel Process)

  • 이홍림;오한석;김경룡
    • 한국세라믹학회지
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    • 제24권5호
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    • pp.447-452
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    • 1987
  • ${\alpha}$-Al2O3 powder was produced at 1000$^{\circ}C$ by the boehmite sol-gel process with seeding 2 wt% ${\alpha}$-Al2O3. The processes and mechanisms of fornation of ${\alpha}$-Al2O3 was investigated using DTA/TG, XRD, TR spectroscopy and thermodynamic analysis. The specific surface area of the obtained ${\alpha}$-Al2O3 was 16.3㎡/g.

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역-마이셀 공정에 의한 CoAl2O4 무기안료 나노 분말의 합성 및 특성 (Synthesis and Characterization of CoAl2O4 Inorganic Pigment Nanoparticles by a Reverse Micelle Processing)

  • 손정훈;배동식
    • 한국재료학회지
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    • 제24권7호
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    • pp.370-374
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    • 2014
  • Inorganic pigments have high thermal stability and chemical resistance at high temperature. For these reasons, they are used in clay, paints, plastic, polymers, colored glass and ceramics. $CoAl_2O_4$ nano-powder was synthesized by reverse-micelle processing the mixed precursor(consisting of $Co(NO_3)_2$ and $Al(NO_3)_3$). The $CoAl_2O_4$ was prepared by mixing an aqueous solution at a Co:Al molar ratio of 1:2. The average particle size, and the particle-size distribution, of the powders synthesized by heat treatment (at 900; 1,000; 1,100; and $1,200^{\circ}C$ for 2h) were in the range of 10-20 nm and narrow, respectively. The average size of the synthesized nano-particles increased with increasing water-to-surfactant molar ratio. The synthesized $CoAl_2O_4$ powders were characterized by X-ray diffraction analysis(XRD), field-emission scanning electron microscopy(FE-SEM) and color spectrophotometry. The intensity of X-ray diffraction of the synthesized $CoAl_2O_4$ powder, increased with increasing heating temperature. As the heating temperature increased, crystal-size of the synthesized powder particles increased. As the R-value(water/surfactant) and heating temperature increased, the color of the inorganic pigments changed from dark blue-green to cerulean blue.

TiO2와 Al2O3의 기상 VOCs 흡착 특성 평가 및 다양한 구조체로의 성형을 통한 열적 내구성 확보에 관한 연구 (A Study on the Evaluation of Adsorption Characteristics of VOCs on TiO2 and Al2O3 and Investigation of the Thermal Durability by Molding Various Structures)

  • 황인혁;이상문;김성수
    • 청정기술
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    • 제24권4호
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    • pp.280-286
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    • 2018
  • 본 연구에서는 금속산화물 2종, $TiO_2$ 분말과 $Al_2O_3$ 분말을 이용하여 건식 조건에서의 기상 VOCs 흡착 성능을 평가하였으며, BET분석과 암모니아 in-situ FT-IR 분석을 통해 비표면적, 표면 산점을 분석하고 성능과의 상관성을 평가하였다. 그 결과 $TiO_2$ 분말, $Al_2O_3$ 분말은 각각 $317.6m^2\;g^{-1}$, $64m^2\;g^{-1}$의 비표면적을 갖으며, $TiO_2$ 분말의 경우 표면에 다수의 산점이 관찰되었다. 두 금속 산화물 분말을 이용하여 기상 VOCs 흡착 성능을 평가한 결과, 비표면적이 크고 다수의 산점을 보유한 $TiO_2$ 분말이 비교적 우수한 흡착 성능을 나타내었다. 특히 비표면적이 흡착성능에 직접적인 영향을 미치는 것으로 판단되며, 산점에 의한 영향에 대해서는 추가적인 연구가 요구된다. 우수한 흡착 성능을 나타낸 $TiO_2$를 기반으로 honeycomb, hollow fiber, disc의 성형체로 제조 한 결과, 분말보다 흡착 성능은 낮았으나 적용성 측면에서 유리하며 제조공정의 특성상 우수한 열적 내구성을 갖는 polymeric disc 흡착제의 경우, 수회의 고온 탈착공정 후에도 흡착 성능을 안정적으로 유지함을 확인하였다.

분무열분해법에 의한 NiO 첨가 Al2O3 분체의 합성 (Synthesis of NiO-doped Al2O3 Powder by Spray Pyrolysis)

  • 박정현;조경식;김한태
    • 한국세라믹학회지
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    • 제28권8호
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    • pp.593-602
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    • 1991
  • Al2O3 and NiO-doped Al2O3 powders were prepared from the ethanol solution of Al (NO3)3$.$9H2O and Ni(NO3)2$.$6H2O by spray pylolysis method using two-fluid nozzle. As a result of spraying test with 0.3 mol/{{{{ iota }} concentration starting solution, mean droplet sizes varied with 8.99∼9.69$\mu\textrm{m}$ and those standard deviation were 4.57∼5.12. As-prepared powders which were synthesized at 1000$^{\circ}C$ have spherical shape, sizes of 0.1∼3.0$\mu\textrm{m}$ and specific surface area of 22.34∼24.20㎡/g. Most powders consisted of {{{{ gamma }}-Al2O3 phase and transforned into ${\alpha}$-A;2O3 phase by calcination at 1100$^{\circ}C$ for 1 hr. NiO-doped Al2O3 sintered bodies had better sinterability than those of pure Al2O3 and 0.3 wt% NiO-doped Al2O3 had near theoretical density and dense microstructure.

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Synthesis and Densification of Nanostructured $Al_2O_3-(Zro_2+3%Mol\;Y_2O_3)$ Bioceramics by High-Frequency Induction Heat Sintering

  • Kim, Sug-Won;Khalil, Khalil Abdel-razek
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.527-528
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    • 2006
  • Nanostructured Alumina - 20 vol% 3YSZ composites powder were synthesized by wet-milling technique. The starting materials were a mixture of Alumina micro-powder and 3YSZ nano-powders. Nano-crystalline grains were obtained after 24 h milling time. The nano-structured powder compacts were then processed to full density at different temperatures by high-frequency induction heat sintering (HFIHS). Effects of temperature on the mechanical and microstructure properties have been studied. $Al_2O_3-3YSZ$ composites with higher mechanical properties and small grain size were successfully developed at relatively low temperatures through this technique.

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AlN 분말의 고에너지 밀링에 따른 소결체의 절연 특성 (Insulating Behavior of Sintered AlN Ceramics Prepared by High-Energy Bead Milling of AlN Powder)

  • 류성수;이성민
    • 한국분말재료학회지
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    • 제24권6호
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    • pp.444-449
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    • 2017
  • Aluminum nitride (AlN) powder specimens are treated by high-energy bead milling and then sintered at various temperatures. Depending on the solvent and milling time, the oxygen content in the AlN powder varies significantly. When isopropyl alcohol is used, the oxygen content increases with the milling time. In contrast, hexane is very effective at suppressing the oxygen content increase in the AlN powder, although severe particle sedimentation after the milling process is observed in the AlN slurry. With an increase in the milling time, the primary particle size remains nearly constant, but the particle agglomeration is reduced. After spark plasma sintering at $1400^{\circ}C$, the second crystalline phase changes to compounds containing more $Al_2O_3$ when the AlN raw material with an increased milling time is used. When the sintering temperature is decreased from $1750^{\circ}C$ to $1400^{\circ}C$, the DC resistivity increases by approximately two orders of magnitude, which implies that controlling the sintering temperature is a very effective way to improve the DC resistivity of AlN ceramics.

졸-겔법을 이용하여 제조한 Al2O3-ZrO2 세라믹스에 미치는 하소온도의 영향 (Effect of Calcination Temperature on Al2O3-ZrO2 Ceramic Prepared by Sol-Gel Process)

  • 우상국;김종희
    • 한국세라믹학회지
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    • 제24권5호
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    • pp.423-430
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    • 1987
  • Characteristics of Al2O3-ZrO2 powders prepared by sol-gel process and their sintering behavior were investigated as a function of calcination temperature. The sol-gel processed powders were calcined at 800, 900, 1000, 1100, 1200$^{\circ}C$, and analyzed by X-ray diffraction technique. Pore size and distribution of green compact of the calcined powders were measured by mercury porosimeter. It is suggested that the optimal temperature of calcination for the sintering of Al2O3-ZrO2 powder prepared by sol-gel process is 1100$^{\circ}C$. In the Al2O3-17vol.% ZrO2 sintered specimen, which was sintered at 1600$^{\circ}C$ for 2hrs in air, 69vol.% tetragonal phse existed.

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하동 카올린으로부터 제조한 $\beta$-Sialon 분체의 표면특성 (Surface Characterization of $\beta$-Sialon Powder Prepared from Hadong Kaolin)

  • 임헌진;이홍림
    • 한국세라믹학회지
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    • 제28권12호
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    • pp.961-968
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    • 1991
  • The nature and composition of the surfaces of silicon nitride and β-Sialon powders were investigated using high voltage and high resolution transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). β-Sialon powder was produced from Hadong kaolin by the carbothermic reduction and simultaneous nitridation. XPS showed that Al was contained in the surface of β-Sialon powder besides Si, N and O components, which is different from that of silicon nitride. It was supposed that Al in the surface of β-Sialon was bonded with oxygen from the oxygen-nitrogen ratio and the measurement of Al 2p binding energies. After both silicon nitride and β-Sialon powders were oxidized at 800℃ for 24h in air, nitrogen didn't exist in the surfaces and the depth of the oxide layer increased. The measurement of Si 2p binding energies showed that the chemical shifts occurred from Si3N2O and/or Si2N2O to SiO2 phase.

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