• 제목/요약/키워드: $Y_2O_3$ coating

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고온, 마모 및 부식환경에 적용가능한 Al2O3, Cr2O3, WC-Ni 및 크로마이징 코팅층의 기계적 특성 평가 (Characteristics of Al2O3, Cr2O3, WC-Ni, and Chromizing Surface Coatingsunder Environment with HighTemperature, Wear, and Corrosion)

  • 조희근
    • 한국생산제조학회지
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    • 제22권6호
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    • pp.895-900
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    • 2013
  • Several plasma spray and metallurgical surface coatings such as $Al_2O_3$, $Cr_2O_3$, WC-Ni, and chromizing coating have been examined for their application in environments with high temperature, wear, and corrosion. The chromizing coating is different from others coatings in the manufacturing process the surface. These coatings' characteristics were tested experimentally, and the results were compared. WC-Ni shows good performance against thermal barrier, wear, and corrosion and is one of the best candidates for the environment considered herein. These coatings were studied for their application in the steel manufacturing industry. The most commonly required functions in this industry are thermal and wear resistance.

NdFeB 영구자석에의 Al/Al2O3 다층막 코팅 및 부식 특성 (Preparation of Al/Al2O3 Multilayer Coatings on NdFeB Permanent Magnet and their Corrosion Characteristics)

  • 정재인;양지훈
    • 한국표면공학회지
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    • 제42권2호
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    • pp.86-94
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    • 2009
  • Various types of multilayer coatings including Al/$Al_2O_3$ structure have been prepared on Nd-Fe-B permanent magnet to modify the morphology of the coating and to enhance the corrosion resistance of the magnet. Magnetron sputtering has been employed to make the multilayer coatings. $Al_2O_3$sputtering conditions were optimized in reactive sputtering by varying the deposition parameters. The formation of $Al_2O_3$ film was confirmed from the binding energy shift measured by electron spectroscopy for chemical analysis. 3 types of coating structures were designed and prepared by magnetron sputtering. The coating structures consist of (1) single Al coating, (2) modified coatings having oxide or plasma treated layer in the middle of coating structure, and (3) Al/$Al_2O_3$ multilayer coatings. Surface and cross-sectional morphologies showed that Al/$Al_2O_3$ multilayer grew as a layered structure, and that very compact Zone 3 like structure were formed. X-ray diffraction peak showed that the crystal orientations of multilayer coatings were similar to that of the bulk powder pattern. Hardness increased drastically when the Al thickness was around 1im in the Al/$Al_2O_3$ multilayer. From the salt spray test and pressure cooker test, it has been shown that the multilayer coatings showed good corrosion resistance compared to Al single or modified layer coatings.

재생냉각 연소기의 냉각기구에 따른 특성 파악 (Investigation of Characteristics for Cooling Parameters of a Combustor in Liquid Rocket Combustors)

  • 김홍집;최환석
    • 한국추진공학회지
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    • 제14권5호
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    • pp.45-50
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    • 2010
  • 연료링의 위치 및 열차폐 코팅의 종류에 따른 연소기의 재생냉각 특성을 검토하였다. 연료링을 노즐의 중간 부분에 위치시키고 냉각채널을 분기시켜서 설계하는 방법이 열적으로 타당함을 확인하였다. 또한 복합재를 이용한 노즐확장부가 적용 가능한 기술적 상황이라면, 팽창비가 높고 열유속이 낮은 노즐 후류 부분은 이를 이용하는 것이 매우 적절하다고 판단된다. 적용 가능한 열차폐 코팅 중에서 30톤급 연소기 및 가스발생기 개발과정에서 사용했던 $Y_2O_3$ stabilized $ZrO_2$과 내산화성이 우수한 Ni/Cr을 고려하였다. 내산화성이 우수한 Ni/Cr에 비해 세라믹 코팅($Y_2O_3$ stabilized $ZrO_2$)이 열차폐 효과가 우수한 것으로 파악되었다.

재생냉각 연소기의 냉각기구에 따른 냉각 특성 파악 (Regenerative Cooling Characteristics for Cooling Parameters of a Combustor in Liquid Rocket Combustors)

  • 김홍집;최환석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제34회 춘계학술대회논문집
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    • pp.145-149
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    • 2010
  • 연료링의 위치 및 열차폐 코팅의 종류에 따른 연소기의 재생냉각 특성을 검토하였다. 연료링을 노즐의 중간 부분에 위치시키고 냉각채널을 분기시켜서 설계하는 방법이 열적으로 타당함을 확인하였다. 또한 복합재를 이용한 노즐확장부가 적용 가능한 기술적 상황이라면, 팽창비가 높고 열유속이 낮은 노즐 후류 부분은 이를 이용하는 것이 매우 적절하다고 판단된다. 적용 가능한 열차폐 코팅 중에서 30톤급 연소기 및 가스발생기 개발과정에서 사용했던 $Y_2O_3$ stabilized $ZrO_2$과 내산화성이 우수한 Ni/Cr을 고려하였다. 내산화성이 우수한 Ni/Cr에 비해 세라믹 코팅($Y_2O_3$ stabilized $ZrO_2$)이 열차폐 효과가 우수한 것으로 파악되었다.

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옥외폭로시험 Tio2 코팅 세라믹 타일의 명도측정에 의한 방오특성 평가 (Evaluation of Self-cleaning Property by Measuring Brightness of Tio2 Coating Ceramic Tile under Outdoor Exposure Test)

  • 신대용;김경남
    • 한국세라믹학회지
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    • 제45권6호
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    • pp.345-349
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    • 2008
  • $TiO_2$ coating ceramic tile for self-cleaning purpose was prepared by the precipitant dropping method using $TiCl_4$ as a precursor. $TiO_2$ film was formed on the ceramic tile by spray-coating technique and heat-treated at $500^{\circ}C$ for 1 h. The size and crystalline structure of $TiO_2$ particles were 15.3 nm and anatase phase. The outdoor exposure tests were conducted and the effects of outdoor exposure test conditions, such as exhaust concentration of contamination materials (test places), the UV light intensity (irradiation direction) and coating amounts of $TiO_2$ on the self-cleaning properties were investigated by the brightness measurements. As a results, self-cleaning property of $TiO_2$ coating tile was affected by the coating amount of $TiO_2$ however, not affected by the UV light intensity included in sun's ray (irradiation direction). $TiO_2$ coating ceramic tile can be utilized for exterior finishing materials because of self-cleaning property of $TiO_2$ coating tile.

Sol-gel dip coating에 의한 ZnO 투명전도막의 특성고찰 (Properties of Zinc oxide films prepared by sol-gel dip coating)

  • 김범석;구상모;김창열
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
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    • pp.191-191
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    • 2003
  • 가시광선영역에서 높은 광학적 투명도를 갖는 n-type 반도체인 ZnO 박막은 넓은 범위에서 응용되고 있다. 현재 ZnO 박막의 특성 향상을 위하여 여러 원소(Al, Ga)의 도핑을 시도하고 있다. 특히 Al-doped ZnO 박막은 sol-gel dip coating에 의해서도 높은 전기전도도와 투과율로 활발히 연구되고 있다 본 논문에서는 여러 도핑농도를 갖는 Al-doped ZnO 박막이 sol-gel dip coating법에 의해 준비되었다. Al-doped ZnO 박막은 zinc acetate [Zn($CH_3$COO$_2$)ㆍ2$H_2O$] powder 와 여러 도핑농도를 갖는 aluminum nitrate (Al(NO$_3$)$_3$ㆍ9$H_2O$) powder를 알코올에 용해하여 $H_2O$, Ethylene glycol, Ethylene diamine 등을 첨가하여 제조하였다 XRD와 SEM (Scanning electron microscope)이 막의 상형성 분석을 위해 이용되었으며, 가시광선 영역 투과율(UV/VIS spectrophotometer)과 표면전기저항(four point probe)이 주요 특성으로 분석되었다.

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Al$_2$O$_3$-TiO$_2$ 플라즈마 세라믹 코팅과 초경합금간의 미끄럼 마멸특성 (Sliding Wear Behavior of Plasma-Sprayed $Al_2$O$_3$-TiO$_2$ Coating against Cemented Carbide)

  • 이병섭;채영훈;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.313-318
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    • 2001
  • The sliding wear behavior of Plasma-Sprayed Al$_2$O$_3$-TiO$_2$ Coating against Cemented Carbide were Investigated using a pin on disk type tester. The experiment was conducted using Al$_2$O$_3$-TiO$_2$ Coaling as pin material and Cemented Carbide as disk material and different operating conditions, at room temperature under a dry conditions. The results showed that the type B(250kw power) appeared average wear rate Is lowed than type A(80kw power). The specific wear rate of Specimen A1 Increased with normal load. But The specific wear rate of Specimen B1 decreased with normal load. Average wear rate of specimen A3, B3 are lowed than other but the sliding wear mechanism of edge were rough.

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졸-겔법에 의한 CdS 분산 $SiO_2$ Glass 코팅막의 제조에 관한 연구 (A Study on the Preparation of CdS Doped $SiO_2$ Glass Coating Films by Sol-Gel Method)

  • 박한수;김경문;문종수
    • 한국세라믹학회지
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    • 제30권11호
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    • pp.897-904
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    • 1993
  • CdS doped SiO2 glass coating films which are good candidates for the nonlinear optical materials were prepared by the Sol-Gel method. TEOS, C2H5OH, H2O and HCl were used as starting materials to obtain SiO2 matrix solutions. Then Cd(NO3)2.2H2O and CS(NH2)2 were dissolved into the SiO2 matrix solutions. Coating was performed several times in order to increase the thickness of coated film by the dip-coating method. Then heat treatments were carried out to control the size of CdS microcrystals doped in SiO2 glass matrix with respect to temperatures and times. CdS-doped SiO2 transparent coating films were successfully obtained. CdS crystals were changed from cubic to hexagonal type about $600^{\circ}C$.

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Cu-5% Sn합금(合金)의 주조조직(鑄造組織)에 미치는 도형재(塗型材)의 영향(影響)에 관(關)한 연구(硏究) (Effect of Mold Coatings on the Macrostructures of Cu-5%Sn Alloy)

  • 최영승;최창옥
    • 한국주조공학회지
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    • 제5권3호
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    • pp.19-26
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    • 1985
  • This study has been carried out to examine into wettability of Cu-5%Sn alloy in $Al_2O_3$, MgO, $SiO_2$ and graphite, respectively and investigated into the change in macrostructure of Cu-5%Sn alloy according to kind and mixing rate of mold-coating. The results obtained from the experiment are summerized as follows; 1. Cu Cu-5%Sn alloy, wettabilities of $Al_2O_3$ and MgO were good, on the other hand, wettabilities of $SiO_2$ and graphite were bad. 2. The fine equiaxed zone was created because of the role of $Al_2O_3$ and MgO as preferential nucleation sites. 3. Notwithstanding change of mixing rate of $SiO_2$ in mold coating the equixed zone was not created. 4. The area of equiaxed zone was varied according to mixing rate in the case of using $Al_2O_3$ and MgO in mold-coating.

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Research on the Solution and Properties of Ni-P/n-$Al_2O_3$ Electroless Composite Plating

  • Huang, Yan-bin;Liu, Fei-fei;Zhang, Qi-yong;Ba, Guo-zhao;Liang, Zhi-jie
    • Corrosion Science and Technology
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    • 제6권5호
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    • pp.257-260
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    • 2007
  • In order to further improve the corrosion resistance and wear resistance of the Ni-P coatings of electroless plating, electroless Ni-P/n-$Al_2O_3$ composite deposits were prepared by adding some nano $Al_2O_3$ Particles in Ni-P plating bath. The bath composition and proproties were studied in this paper. The orthogonal test was applied in order to get the new composite solution, taking the initial stable potential as evaluation standard and considering the elements correlation at the same time. The processing parameters have been optimized by single factor experiment in which the depositing speed was chosen as the evaluation standard. The results showed that the process is stable and the composite Ni-P/n-$Al_2O_3$ deposits werebright and smooth, whose hardness and corrosion resistance are much better than simple Ni-P coatings. Furthermore the surface appearance and structure of the composite Ni-P/n-$Al_2O_3$ coating were investigated by SEM and XRD method. It was proved that the coating surface is typical cystiform cells and its structure is amorphous. All test results ofcomposite coating showed that all various physical coating properties had been improved by adding nano-particles. The hardness of optimal coating is more than 600HV and increases to 1000HV after heat-treating, and its hardness is 20~50% higher than Ni-P coating. The rust points appeared in 200 hour by immersing the coating into the 10%HCl solution and the corrosive speed is $3{\times}10^{-3}mg/(cm^2{\cdot}h)$which was obtained after 300 hour. In the same condition Ni-P coating is $5.6{\times}10^{-3}mg/(cm^2{\cdot}h)$. The salt spray resistance of the layers can exceed 600h with the thickness $20{\mu}m$.