• Title/Summary/Keyword: $WO_3$ powder

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동결건조 공정을 이용한 텅스텐 다공체의 제조 및 특성 (Fabrication and Properties of Porous Tungsten by Freeze-Drying Process)

  • 이영숙;오승탁
    • 한국재료학회지
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    • 제21권9호
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    • pp.520-524
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    • 2011
  • Porous W with controlled pore characteristics was fabricated by a freeze-drying process. $WO_3$ powder and camphene were used as the source materials of W and sublimable vehicles, respectively. Camphene slurries with $WO_3$ contents of 10 and 15 vol% were prepared by milling at $50^{\circ}C$ with a small amount of oligomeric polyester dispersant. Freezing of a slurry was done in a Teflon cylinder attached to a copper bottom plate cooled at $-25^{\circ}C$ while the growth direction of the camphene was unidirectionally controlled. Pores were generated subsequently by sublimation of the camphene during drying in air for 48 h. The green body was hydrogen-reduced at $800^{\circ}C$ for 30 min and sintered in a furnace at $900^{\circ}C$ for 1 h under a hydrogen atmosphere. Microstructural observation revealed that all of the sintered samples were composed of only W phase and showed large pores which were aligned parallel to the camphene growth direction. The porosity and pore size increased with increasing camphene content. The difference in the pore characteristics depending on the slurry concentration may be explained by the degree of powder rearrangement in the slurry. The results strongly suggest that a porous metal with the required pore characteristics can be successfully fabricated by a freeze-drying process using metal oxide powders.

Synthesization of WC/Co Composite Powders Doped V and Cr by Mechanochemical Method

  • Im, Hoo-Soon;Hur, Jah-Mahn;Lee, Wan-Jae
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.646-647
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    • 2006
  • Nano-sized WC particles in WC/Co composite powders were synthesized by mechanochemical method. The raw powders$(WO_3,\;Co_3O_4,\;VC,\;Cr_3C_2$ and graphite) were mixed by planetary milling for 30 hours. The compositions were WC-10 and -20 wt% Co added VC and $Cr_3C_2$. The direct reduction and carburization of the mixed powders were carried at $900\;^{\circ}C$ for 1 to 3 hours under flowing Ar gas. The mean size of WC particles in WC/Co composite powders was about 16 nm. The resultant powders were compacted and sintered at $1300{\sim}1360\;^{\circ}C$ for 0.5 hour. After sintering the mean size of WC particles was about 50 nm.

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기계화학적 공정의 밀링 방법에 따른 W-Cu 복합분말의 미세조직 (Microstructure of W-Cu Composite Powders with Variation of Milling Method during Mechanochemical Process)

  • 이강원;김길수;김대건;김영도
    • 한국분말재료학회지
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    • 제9권5호
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    • pp.329-335
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    • 2002
  • Recently, the fabrication process of the W-Cu nanocomposite powders has been studied to improve the sinterability through the mechanical alloying and reduction of W and Cu oxide mixtures. In this study. the W-Cu composites were produced by mechanochemical process (MCP) using $WO_3-CuO$ mixtures with two different milling types of low and high energy, respectively. These ball-milled mixtures were reduced in $H_2$ atmosphere. The ball-milled and reduced powders were analyzed through XRD, SEM and TEM. The fine W-Cu powder could be obtained by the high energy ball-milling (HM) compared with the large Cu-cored structure powder by the low energy ball-milling (LM). After the HM for 20h, the W grain size of the reduced W-Cu powder was about 20-30 nm.

$WO_3/TiO_2$$V_2O_5/TiO_2$ 분말의 합성 및 $NO_x$ 제거 SCR특성 (Preparation of $WO_3/TiO_2$ and $V_2O_5/TiO_2$ powders and their catalytic performances in the SCR of $NO_x$)

  • 이태석;이인규;이병우;신동우
    • 한국결정성장학회지
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    • 제16권5호
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    • pp.216-221
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    • 2006
  • Anatase $TiO_2$$WO_3$$V_2O_5$ 촉매를 첨가하여 SCR(selective catalytic reduction)용 분말을 합성하였으며, 촉매 첨가가 합성분말의 미세구조, 상합성 및 SCR 촉매능에 미치는 영향에 대해 연구하였다. 촉매의 지지체로 사용된 상용 anatase-$TiO_2$에서 rutile 단일상으로의 상전이 온도는 $1200^{\circ}C$이었다. 그러나 $WO_3$를 10wt% 첨가하면 이 상전이 온도가 $900^{\circ}C$로 낮아졌으며, $V_2O_5$를 첨가(5와 10wt%)할 경우 $650^{\circ}C$ 이하로 낮아졌다. $450^{\circ}C$에서 제조된 $WO_3(10wt%)/TiO_2$, SCR 분말은 $350^{\circ}C{\sim}400^{\circ}C$에서 100%에 가까운 우수한 $NO_x$ 변환효율을 보였다. $650^{\circ}C$에서 열처리한 경우, 보다 넓은 $300{\sim}400^{\circ}C$온도영역에서 100%가까운 우수한 촉매능을 보였다. $650^{\circ}C$에서 합성된 $V_2O_5(5wt%)/TiO_2$ 촉매분말은 넓은 온도범위($250^{\circ}C{\sim}350^{\circ}C$)에 걸쳐 100%에 달하는 가장 우수한 $NO_x$ 변환효율을 보였다. $650^{\circ}C$ 합성분말의 경우 10wt%의 $V_2O_5$ 첨가는 5wt% $V_2O_5$ 첨가 때 보다 분말물성과 촉매물성이 저하되었으며, 이는 $V_2O_5$의 높은 반응성으로 인한, 촉매의 입자성장에 따른 비표면적감소 때문으로 해석된다.

Enhancement of Microstructural Homogeneity of W-Cu Pseudo-alloy by Adding W-Cu Composite Powder in Infiltration Process

  • Hong, Moon-Hee;Choi, Jae-Ho;Lee, Seong;Kim, Eun-Pyo;Noh, Joon-Woong;Lee, Sung-Ho;Kim, Young-Moo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.948-949
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    • 2006
  • An infiltration technique using W-Cu composite powder has been developed to enhance microstructural uniformity of W-Cu pseudo-alloy. W-Cu composite powder, manufactured by reduction from $WO_3$ and CuO powder mixtures, were blended with W powder and then cold iso-statically pressed into a cylindrical bar under 150 MPa. The pressed samples were pre-sintered at $1300^{\circ}C$ for 1 hour under hydrogen to make a skeleton structure. This skeleton structure was more homogeneous than that formed by using W and Cu powder mixtures. The skeleton structures were infiltrated with Cu under hydrogen atmosphere. The infiltrated W-Cu pseudo-alloy showed homogeneous microstructure without Cu rich region

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텅스텐 산화 분말을 이용한 텅스덴 코팅에 관한 연구 (Tungsten Coating on Metal Substrates by Using Tungsten Oxide Powder)

  • 이성;김은표;홍문희;노준웅
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 춘계학술강연 및 발표대회
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    • pp.53-53
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    • 2002
  • 본 연구에서는 산화텅스텐($WO_3$) 분말을 이용하여 여러 금속 기판에 텅스텐 박막을 코팅하는 방법에 관한 연구를 수행하였다. 본 연구에서 언급되는 W 코팅은 Lee 등이 보고한 W, Cu 산화물을 이용하여 W-Cu 복합분말을 제조하는 것으로부터 아이디어가 출발되었으며, 본 연구의 결과는 기존의 6불화 텅스텐 가스($WF_6$) 를 열 분해하여 증착시키는 화학증착법(CVD: chemical vapor deposition)과 순수 텅스텐 target을 sputtering하여 증착시키는 물리증착법(PVD: physical vapor deposition)과 달리, 산화텅스텐 분말, 금속 기판, 및 수소 가스만을 사용하기 때문에 경제적으로 큰 장점이 있는 새로운 코팅법의 하나로 연구되었다. 본 연구에서는 새로운 코팅법의 기구와 여러 금속에서 코팅되는 W의 코팅 현상 등에 대해 간단히 언급하고자 하였다.

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동결건조 공정에서 Tert-butyl alcohol 기공형성제가 텅스텐 다공체의 기공구조에 미치는 영향 (Effect of Tert-Butyl Alcohol Template on the Pore Structure of Porous Tungsten in Freeze Drying Process)

  • 이의선;허연지;고윤택;박진경;좌용호;오승탁
    • 한국분말재료학회지
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    • 제28권3호
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    • pp.216-220
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    • 2021
  • The effect of tert-butyl alcohol (TBA) as a freezing solvent on the pore structure of a porous tungsten body prepared by freeze-drying is analyzed. TBA slurries with a WO3 content of 10 vol% are prepared by mixing with a small amount of dispersant and binder at 30℃. The slurries are frozen at -25℃, and pores are formed in the frozen specimens by the sublimation of TBA during drying in air. After hydrogen reduction at 800℃ and sintering at 1000℃, the green body of WO3 is completely converted to porous W with various pore structures. Directional pores from the center of the specimen to the outside are observed in the sintered bodies because of the columnar growth of TBA. A decrease in pore directionality and porosity is observed in the specimens prepared by long-duration drying and sintering. The change in pore structure is explained by the growth of the freezing solvent and densification.

합성 WS$_2$ 고체윤활제의 특성 분석 (Characterization of Synthesized WS$_2$ Solid Lubricant)

  • 신동우;윤대현;최인혁;김인섭
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제26회 추계학술대회
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    • pp.211-216
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    • 1997
  • The tungsten disulfide (WS$_2$) solid lubricant was synthesized by two different reaction processes, and the chemical and physical characteristics of synthesized WS$_2$ powder were analyzed in terms of the average particle size, morphology, crystalline phase. The solid WO$_3$ powder with the average size of 0.2 $\mu$m was reacted with CS$_2$ gas flowed with N$_2$ or 96% N$_2$ + 4% H$_2$ forming gas for 36 h and 24 h at 900$\circ$C respectively. In the case of vapour phase transport method, the 3.5 wt% iodine was added as a vapour transport reagent into the composition of tungsten and sulfur powders maintaining a constant molar ratio of W : S = 1 : 2.2. The mixture was then heat treated at 850$\circ$C for 2 weeks in vacuum The reaction product obtained showed the average size of 12 $\mu$m and the hexagonal plate shape of typical solid lubricant with 2H-WS$_2$ crystalline phase.

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Effect of TiC Content on Oxidation Behavior of Sintered WC-TiC-TaC Alloys

  • Tanaka, Hiroki;Mouri, Shigeki;Nakahara, Kenji;Sano, Hideaki;Zheng, Guo Bin;Uchiyama, Yasuo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.352-353
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    • 2006
  • The effect of TiC content on oxidation behavior of the sintered WC-TiC-TaC alloys with 2 mass% TaC and different TiC amounts of 3-45 mass% was investigated through oxidation tests in air at 973K. As a result of the tests, it was revealed that with increasing TiC content in the alloys, mass changes caused by oxidation and thickness of the scale decreased. Thus, it is considered that the main component of the scales changed gradually from $WO_3$ to $TiO_2$ with increasing TiC content in the alloys, and oxygen diffusion through the scale to the alloys was inhibited gradually.

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Structural and Electrical Properties of WOx Thin Films Deposited by Direct Current Reactive Sputtering for NOx Gas Sensor

  • Yoon, Young-Soo;Kim, Tae-Song;Park, Won-Kook
    • 한국세라믹학회지
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    • 제41권2호
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    • pp.97-101
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    • 2004
  • W $O_{x}$-based semiconductor type thin film gas sensor was fabricated for the detection of N $O_{x}$ by reactive d.c. sputtering method. The relative oxidation state of the deposited W $O_{x}$ films was approximately compared by the calculation of the difference of the binding energy between Ols to W4 $f_{7}$2/ core level XPS spectra in the standard W $O_3$ powder of known composition. As the annealing temperature increased from 500 to 80$0^{\circ}C$, relative oxygen contents and grain size of the sputtered films were gradually increased. As the results of sensitivity ( $R_{gas}$/ $R_{air}$) measurements for the 5 ppm N $O_2$ gas, the sensitivity was 110 and the sensor showed recovery time as fast as 200 s. The other sensor properties were examined in terms of surface microstructure, annealing temperature, and relative oxygen contents. These results indicated that the W $O_3$ thin film with well controlled structure is a good candidate for monitoring and controlling of automobile exhaust.haust.t.t.t.