• 한국재료학회지
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• 제26권11호
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• pp.628-634
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• 2016

The cold rolling workability and mechanical properties of two new alloys, designed and cast Al-5.5Mg-2.9Si and Al-7Mg-0.9Zn alloys, were investigated in detail. The two alloy sheets of 4 mm thickness, 30 mm width and 100 mm length were reduced to a thickness of 1 mm by multi-pass rolling at ambient temperature. The rolling workability was better for the Al-7Mg-0.9Zn alloy than for the Al-5.5Mg-2.9Si alloy; in case of the former alloy, edge cracks began to occur at 50% rolling reduction, and their number and length increased with rolling reduction; however, in the latter alloy, the sheets did not have any cracks even at higher rolling reduction. The mechanical properties of tensile strength and elongation were also better in the Al-7Mg-0.9Zn alloy than in Al-5.5Mg-2.9Si alloy. Work hardening ability after cold rolling was also higher in the Al-7Mg-0.9Zn alloy than in the Al-5.5Mg-2.9Si alloy. At the same time, the texture development was very similar for both alloys; typical rolling texture developed in both alloys. These differences in the two alloys can primarily be explained by the existence of precipitates of $Mg_2Si$. It is concluded that the Al-7Mg-0.9Zn alloy is better than the Al-5.5Mg-2.9Si alloy in terms of mechanical properties.

• 한국정밀공학회지
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• 제20권12호
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• pp.48-54
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• 2003

Alumium alloys casting are gaining increased acceptance in the automotive and electronic industeries and squeeze casting is the most efficient method of manufacturing such mass produced parts. This study has been investigated the microstructures and mechanical properties of Al-7.0Si-0.4Mg (AC4C) alloy fabricated by squeeze casting process for development of Fuel system Parts (Fuel rail). The microstructure of squeeze casted specimen were composed of eutectic structure Alumimim solid solution and $Mg_2$Si precipitates. The tensile strength of as-solid solution treatment Al-7.0Si-0.4Mg ahoy revealed 298.5MPa. It was found that Al-7.0Si-0.4Mg alloy have good corrosion resistance in electrochemical polarization test.

• Applied Microscopy
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• 제29권3호
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• pp.281-289
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• 1999

교반관법으로 제조한 $AZ91HP/SiC_p$ Mg 복합재료를 틱소포팅하여 미세조직과 존재상들을 조사하였다. $AZ91HP/SiC_p$ Mg 복합재료를 반응고 가공시 액상율 50% 이상에서 완전 충전이 이루어겼으며 전형적인 반응고 조직을 보였다. 복합재료내의 강화상이 초정 $\alpha$상의 합체, 조대화를 억제하여 보다 용이하게 thixotropic 조직을 가질 수 있었다. TEM 관찰결과, 복합재료내의 계면반응 생성물은 MgO, $Mg_2Si$ 및 $Al_{12}Mg_{17}$등이며, 직접 가압시 정출상으로 나타나는 비평형상인 decagonal T상이 관찰되었으며, 이 상은 간접가압시 안정상인 $Al_6Mn$의 형태로 관찰되었다. 이는 간접가압시 승온시간이 직접가압보다 상대적으로 길어, 비평형의 decagonal T상이 안정한 $Al_6Mn$상으로 생성된 것으로 판단된다. 아직까지 생성과정이 명확하진 않으나 교반관법으로 제조 후, 2차가압 성형시 비평형상의 존재는 재료의 강화에 기여할 것으로 판단된다.

• 한국재료학회지
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• 제19권10호
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• pp.550-554
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• 2009

Unreported dielectrics based on the binary system of MgO-SiO$_2$ were investigated as potential candidates for microwave dielectric applications, particularly those demanding a high fired density and high quality factors. Extensive dielectric compositions having different molar ratios of MgO to SiO$_2$, such as 2:1, 3:1, 4:1, and 5:1, were prepared by conventional solid state reactions between MgO and SiO$_2$. 1 mol% of V$_2$O$_5$ was added to aid sintering for improved densification. The dielectric compositions were found to consist of two distinguishable phases of Mg$_2$SiO$_4$ and MgO beyond the 2:1 compositional ratio, which determined the final physical and dielectric properties of the corresponding composite samples. The increase of the ratio of MgO to SiO$_2$ tended to improve fired density and quality factor (Q) without increasing grain size. As a promising composition, the 5MgO.SiO$_2$ sample sintered at 1400 $^{\circ}C$ exhibited a low dielectric constant of 7.9 and a high Q $\times$ f (frequency) value of $\sim$99,600 at 13.7 GHz.

• 한국재료학회지
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• 제5권6호
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• pp.682-689
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• 1995

Mg-Zn합금계의 입자미세화를 위하여 0.5-6 wt.% 조성범위의 Cu 및 Si를 첨가하였다. 합 잉곳트는 4 $\times$ $10^{-4}$ Torr의 진공의 BN을 내벽에 바른 석영관내에서 제조하였다. 제조된 합금을 435$^{\circ}C$에서 8시간 용체화처리한 후 결정립크기와 경도를 측정하였다. 측정결과 Mg-6wt.%Zn합금의 입자미세효과는 Cu가 2wt.%첨가될때, Si은 1.5wt.%가 첨가될 때가 최적의 조건이었다. Mg-6wt.% Zn과 Mg-6wt.%Zn-2wt.%Cu 및 Mg-6wt.%Zn-1.5wt.%Si합금을 시효열처리하여 시효거동을 조사하였다. 입자미세화에 의한 경도증가효과는 Mg-Zn-Cu합금계에서 크게 나타났으며 시효에 의한 경도증가 효과는 Mg-Zn-또합금계에서 크게 나타났다.

• 자원리싸이클링
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• 제20권5호
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• pp.34-39
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• 2011

금속급 실리콘(MG-Si)에 Ca을 첨가하여 Ar 분위기 중의 1500$^{\circ}C$ 에서 용융하고, 10$^{\circ}C$/min의 속도로 상온까지 응고하여 왕수로 침출하였다. 본 연구에서는 금속급 실리콘 중의 Fe와 P의 제거에 미치는 Ca 첨가의 영향과 산 침출 조건의 영향에 대하여 조사하였다. Ca 첨가에 의해 MG-Si의 결정립계에 CaSi$_2$상이 생성되고, CaSi$_2$상 내에 FeSi$_2$상이 석출된 것을 확인하였다. 이러한 CaSi$_2$상 등의 생성에 의해 600~850${\mu}m$ 크기의 MG-Si에서도 30% 이상의 왕수를 이용한 침출로 Fe의 97%, P의 66%까지 제거할 수 있었다.

• 한국주조공학회지
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• 제41권6호
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• pp.528-534
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• 2021

본 연구는 Al-Mg-Si 합금에서 Cu가 첨가 후 자연시효와 인공시효에 따른 제2상 석출 반응이 합금의 열확산도 및 경도에 미치는 영향을 연구하였다. 연구에 사용된 Al-0.4Mg-0.2Si 합금과 Cu를 0.6 wt%, 1.0wt% 추가한 Al-Mg-Si-Cu 합금을 각각 중력 주조로 제작하고 열확산도 경도를 측정하고 석출 반응을 확인하기 위해 열량 분석을 실시 하였다. Al-Mg-Si 합금에 첨가된 Cu는 Q'상 및 θ'상과 같은 강화상 형성에 참여하여 합금의 경도와 고온 열확산도를 향상시켰다. 한편, 자연시효 시간 증가는 Al-Mg-Si-Cu 합금의 열확산도에는 큰 영향을 미치지 않았으나, 경도를 하락시키는 것으로 확인되었다.

• 대한금속재료학회지
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• 제49권7호
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• pp.565-569
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• 2011

Nanopowders of MgO, $Al_2O_3$ and $SiO_2$ were made by high-energy ball milling. The fast sintering of nanostructured $Al_2O_3-MgSiO_3-SiO_2$ composites was investigated from mechanically activated powders of MgO, $Al_2O_3$ and $SiO_2$ by a pulsed-current activated sintering process. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties; in particular greater strength, hardness, excellent ductility and toughness. Highly dense nanostructured $Al_2O_3- MgSiO_3-SiO_2$ composites were produced with simultaneous application of 80 MPa and pulsed output current of 2800A within 2 minutes. The sintering behavior, grain size and mechanical properties of $Al_2O_3-MgSiO_3-SiO_2$ composites were investigated.

• Bulletin of the Korean Chemical Society
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• 제20권4호
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• pp.422-426
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• 1999

The Grignard reactions of bis(chloromethyl)dimethylsilane (1) with trimethylchlorosilane (2) in THF give both the intermolecular C-Si coupling and intramolecular C-C coupling products. At beginning stage, 1 reacts with Mg to give the mono-Grignard reagent ClCH2Me2SiCH2MgCl (1) which undergoes the C-Si coupling reaction to give MC2Si(CH2SiMe3)2 3, or C-C coupling to a mixture of formula Me3SiCH2(SiMe2CH2CH2)nR1 (n = 1, 2, 3, ..; 4a, R1I = H: 4b, R1 = SiMe3). In the reaction, two reaction pathways are involved: a) Ⅰ reacts with 2 to give Me3SiCH2SiMe2CH2Cl 6 which further reacts with Mg to afford a Me2SiCH2Mel-SiCH2MgCl (Ⅱ) or b) I cyclizes intramolecularly to a silacyclopropane intermediate A, which undergoes a ring-opening polymerization by the nucleophilic attack of the intermediates I or Ⅱ, followed by the termination reaction with H2O and 2, to give 4a and 4b, respectively. As the mole ratio of 2/1 increased from 2 to 16 folds, the formation of product 3 increased from 16% to 47% while the formation of polymeric products 4 was reduced from 60% to 40%. The intermolecular C-Si coupling reaction of the pathway a becomes more favorable than the intramolecular C-C coupling reaction of the pathways b at the higher mole ratio of 2/1.

• 한국주조공학회지
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• 제33권3호
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• pp.103-112
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• 2013

Effect of Fe and Mn contents on the tensile properties of Al-4 wt%Mg-0.9 wt%Si alloy system has been studied. Common phases of Al-4 wt%Mg-0.9 wt%Si alloy system were ${\alpha}$-Al, $Mg_2Si$, ${\alpha}-Al_{12}(Fe,Mn)_3Si$ and ${\beta}-Al_5FeSi$. As Fe content of Al-4 wt%Mg-0.9 wt%Si alloy system increased from 0.15 wt% to above 0.3 wt%, ${\beta}-Al_5FeSi$ compound appeared. When Mn content of the alloy increased from 0.3 wt% to 0.5 wt%, morphology of plate shaped ${\beta}-Al_5FeSi$ compound changed to chinese script ${\alpha}-Al_{12}(Fe,Mn)_3Si$. As Fe content of Al-4 wt%Mg-0.9 wt%Si-0.3 wt%Mn alloy increased from 0.15 wt% to 0.4 wt%, tensile strength of the as-cast alloy decreased from 191 MPa to 183 MPa and, elongation of the alloy also decreased from 8.0% to 6.2%. Decrease of these properties can be explained as the formation of plate shape, ${\beta}-Al_5FeSi$ phase with low Mn/Fe ratio of the alloy. However, when Mn content of Al-4 wt%Mg-0.9 wt%Si-0.3 wt%Fe alloy increased from 0.3 wt% to 0.5 wt%, tensile strength of as-cast alloy increased from 181 MPa to 194 MPa and, elongation of the alloy increased from 6.8% to 7.0%. These improvements attribute to the morphology change from ${\beta}-Al_5FeSi$ phase to chinese script, ${\alpha}-Al_{15}(Fe,Mn)_3Si_2$ phase shape-modified from with high Mn/Fe ratio of the alloy.