• Title/Summary/Keyword: $Al_2O_3-ZrO_2$ ceramics

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Low-Temperature Sintering and Dielectric Properties of BaTiO3-Based Ceramics for Embedded Capacitor of LTCC Module (LTCC 내장 캐패시터용 BaTiO3계 세라믹스의 저온소결 및 유전특성)

  • Park, Jeong-Hyun;Choi, Young-Jin;Ko, Won-Jun;Park, Jae-Hwan;Nahm, Sahn;Park, Jae-Gwan
    • Journal of the Korean Ceramic Society
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    • v.42 no.2 s.273
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    • pp.81-87
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    • 2005
  • The compositions for LTCC embedded capacitors based on $BaTiO_3$ ceramics with $5\~15\;wt\%$ of lithium-borosilicate glass frits were studied. After the glass frits, which is chemically stable and has acceptable ability of low-temperature sintering, were added to the host dielectric materials, the sintering behavior and dielectric properties were evaluated. As for $BaTiO_3$, relative density of >$95\%$, permittivity 990, and dielectric loss $3.1\%$ were obtained when sintered at $925^{\circ}C$ with 5 wt$\%$ of glass frits. As for $(Ba,Ca)(Ti,Zr)O_3$ ceramics, relative density of >$95\%$, open porosity <$0.5\%$, permittivity 700, and dielectric loss $2\%$ were obtained when sintered at $875^{\circ}C$ with 10 wt$\%$ of glass frits.

A study on the Grindability of Fine Ceramics by Experimental Method (실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.3
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    • pp.35-42
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    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

Structural and Electrical Properties of Pb(Zr0.4Ti0.6O3/PbZr0.6Ti0.4)O3 Heterolayered Thick Films

  • Park, Sang-Man;Lee, Sung-Gap;Yun, Sang-Eun;Noh, Hyun-Ji;Lee, Young-Hie;Bae, Seon-Gi
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.6
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    • pp.279-282
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    • 2006
  • [ $Pb(Zr_{0.4}Ti_{0.6}O_{3}\;and\;Pb(Zr_{0.6}Ti_{0.4})O_{3}$ ] paste were made and alternately screen-printed on the $Al_{2}O_{3}$ substrates. We have introduced a press-treatment to obtain a good densification of screen printed films. The porosity of the thick films was decreased with increasing the applied pressure and the thick films pressed at 60 MPa showed the dense microstructure and thickness of about $76\;{\mu}m$. The remanent polarization and coercive field increased with increasing applied pressure and the values for the PZT thick films pressed at 60 MPa were $17.04{\mu}C/cm^{2}$ and 78.09 kV/cm, respectively.

Adhesion Characteristics of Polymers and Ceramic Surface Coated on Metal by Plasma Spray (플라즈마 용사법에 의한 금속면에 세라믹 코팅된 표면과 범용고분자와의 접착특성)

  • Lee, Gyeong-Hui;Gwon, Sun-Hun;Jo, Won-Je;Ha, Chang-Sik
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.724-734
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    • 1999
  • The adhesion characteristics of the thermoplastic resins such as PE, PP PVC, PET and PS were investigated on the surfaces of conventional steel (SS41), steel (SS41P) treated with ultrasonic waves and the SS41P coated with several ceramic powders (SS41PC) by the plasma spray. Alumina (Al$_2$O$_3$), alumina titania (Al$_2$O$_3$95%, TiO$_2$ 5%) and zirconia yttria (ZrO$_2$ 95%, $Y_2$O$_3$5% ) were used for the materials plasma spray The morphologies, surface hardness, surface roughness, and contact angles on SS41, SS41P, and SS41PC were examined. The tensile shear strength and peel strength of the polymers which were attached to the surfaces of ceramics coated on SS41P also were measured. The tensile shear strength and peel strength of polymers adhered to ceramic surface coated on steel were found to be stronger than those of conventional steel. The tensile shear strength and peel strength of the polymers adhered on the surfaces of ceramics coated steel increased in the following order PE > PET > PP > PS > PVC. The high adhesion strength of PE may be attributed to the surface roughness and its anchor effect on the ceramic surface.

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Erratum to: "Grain Boundary Microcracking in ZrTiO4-Al2TiO5 Ceramics Induced by Thermal Expansion Anisotropy"

  • Kim, Ik-Jin;Kim, Hyung-Chul;Lee, Kee-Sung;Han, In-Sub
    • Journal of the Korean Ceramic Society
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    • v.40 no.3
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    • pp.317-321
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    • 2003
  • The grain-boundary microcracking materials in the system A1$_2$Ti $O_{5}$ -ZrTi $O_4$(ZAT) is influenced by the thermal expansion anisotropy. The range of ZAT compositions investigated had showed very low thermal expansions of 0.3~1.3$\times$10$^{-6}$K compared to 8.29$\times$10$^{-6}$K of pure ZrTi $O_4$and 0.68$\times$10$^{-6}$K of polycrystalline A1$_2$Ti $O_{5}$ , respectively, compared with the theoretical thermal expansion coefficient for a single crystal of A1$_2$Ti $O_{5}$ , 9.70$\times$10$^{-6}$K. The low thermal expansion and microcraking temperature are apparently due to a combination of thermal contraction and expansion caused by the large thermal expansion anisotropy of the crystal axes of the A1$_2$Ti $O_{5}$ phase.

Effect on Mechanical Properties of 3Y-TZP; (II) Addition of Alumina (3Y-TZP의 기계적 물성에 미치는 영향: (II) 알루미나의 첨가)

  • Yang, Seong-Koo;Bae, Kyung-Man;Cho, Bum-Rae;Kang, Jong-Bong
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.417-424
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    • 2005
  • Although a lot of studies in fracture toughness of Y-TZP ceramics for structural applications have been done, it remains an important challenge to be able to improve fracture toughness of Y-TZP ceramics. In this research, milling method adding monoclinic zirconia and $Al_2O_3$ to 3Y-TZP was introduced to improve the fracture toughness of 3Y-TZP. Experimental results showed that addition of small amount of $Al_2O_3$ causes to make lots of oxygen vacancies (VO) by substituting $Al^{3+}$ for $Zr^{4+}$. It is believed that the produced vacancies provides useful routes far mass transfer. Y-TZP ceramics having higher microhardness and better fracture toughness was fabricated by sintering at $1400^{\circ}C$.

NANO-SIZED COMPOSITE MATERIALS WITH HIGH PERFORMANCE

  • Niihara, N.;Choa, H.Y.;Sekino, T.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1996.11a
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    • pp.6-6
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    • 1996
  • Ceramic based nanocomposite, in which nano-sized ceramics and metals were dispersed within matrix grains and/or at grain boundaries, were successfully fabricated in the ceramic/cerarnic and ceramic/metal composite systems such as $Al_2O_3$/SiC, $Al_2O_3$/$Si_3N_4$, MgO/SiC, mullite/SiC, $Si_3N_4/SiC, $Si_3N_4$/B, $Al_2O_3$/W, $Al_2O_3$/Mo, $Al_2O_3$/Ni and $ZrO_2$/Mo systems. In these systems, the ceramiclceramic composites were fabricated from homogeneously mixed powders, powders with thin coatings of the second phases and amorphous precursor composite powders by usual powder metallurgical methods. The ceramiclmetal nanocomposites were prepared by combination of H2 reduction of metal oxides in the early stage of sinterings and usual powder metallurgical processes. The transmission electron microscopic observation for the $Al_2O_3$/SiC nanocomposite indicated that the second phases less than 70nm were mainly located within matrix grains and the larger particles were dispersed at the grain boundaries. The similar observation was also identified for other cerarnic/ceramic and ceramiclmetal nanocornposites. The striking findings in these nanocomposites were that mechanical properties were significantly improved by the nano-sized dispersion from 5 to 10 vol% even at high temperatures. For example, the improvement in hcture strength by 2 to 5 times and in creep resistance by 2 to 4 orders was observed not only for the ceramidceramic nanocomposites but also for the ceramiclmetal nanocomposites with only 5~01%se cond phase. The newly developed silicon nitride/boron nitride nanocomposites, in which nano-sized hexagonal BN particulates with low Young's modulus and fracture strength were dispersed mainly within matrix grains, gave also the strong improvement in fracture strength and thermal shock fracture resistance. In presentation, the process-rnicro/nanostructure-properties relationship will be presented in detail. The special emphasis will be placed on the understanding of the roles of nano-sized dispersions on mechanical properties.

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Plasma Resistance Evaluation and Characteristics of Yttria Ceramics Sintered by Using Calcination Yttria (하소이트리아 소결체의 특성과 플라즈마저항성 평가)

  • Choi, Jinsam;Nakayama, Tadachika;Bae, Won Tae
    • Journal of the Korean Ceramic Society
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    • v.50 no.5
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    • pp.348-352
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    • 2013
  • The evaluation of plasma resistance and the characteristics of yttria ceramics fabricated by calcination yttria as a starting material without dopants under an oxidation atmosphere was investigated. Regardless of the starting materials, as-received, and calcined yttria powder, XRD patterns showed that all samples have $Y_2O_3$ phase. The three cycling process inhibited a large grain, which occurs frequently during the yttria sintering, and a high density ceramic with a homogeneous grain size was obtained. The grain size of the sintered ceramic was affected by the starting powders. The smaller the grain size, the larger were the Young's modulus and KIC. Compared to $Al_2O_3$ and $ZrO_2$ ceramics, yttria ceramics showed a 3 times larger plasma resistance and a 1.4~2.2 times lower weight loss during the plasma etching test, respectively.

Effects of Transition Metal Oxides on Mechanical Properties of Y-TZP

  • Jae Sung Park;Young Soo Chung;Hyo-Duk Nam
    • The Korean Journal of Ceramics
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    • v.5 no.4
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    • pp.331-335
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    • 1999
  • Mechanical propeties of $Y_2O_3$-containing tetragonal $ZrO_2$ polycrystals(Y-TZP) were investigated. Several additives were used to modify the hardness fracture toughness of Y-TZP. The effects of these individual additives were discussed and their interactions were also analyzed. Each additive, such as CoO, $Fe2O3, MnO_2$ was found to deteriorate the mechanical propeties of Y-TZP when it was used singly. But the fracture toughness of Y-TZP was singnificantly improved when these additives and $Al_2O_3$ were added in combination at a certain ratio.

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Dielectric Properties of $Pb(Zr_xTi_{1-x})O_3$ Heterolayered Thick Films with Variation of Sintering Conditions (소결조건에 따른 $Pb(Zr_xTi_{1-x})O_3$ 이종층 후막의 유전특성)

  • Lee, Sung-Gap;Lee, Jong-Deok;Park, Sang-Man
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.359-360
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    • 2005
  • PZT(20/80) and PZT(80/20) powders, prepared by the sol-gel method, were mixed with an organic vehicle and the PZT(20/80)/PZT(80/20) heterolayered thick films were fabricated by the screen-printing method on Pt/$Al_2O_3$ substrates. The structural properties such as DTA, X-ray diffraction and microstructure, were examined as a amount of the excess PbO. In the DTA analysis, the formation of the polycrystalline perovskite phase was observed at around $880^{\circ}C$. The average thickness of the PZT heterolayered thick films was approximately $80{\mu}m$.

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