• Title/Summary/Keyword: $Al_2O_3-ZrO_2$ ceramics

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The Effects of used Alumina Shapes on the Processing of RBAO-SiC Ceramics (알루미나 원료형상이 RBAO-SiC 세라믹스 제조에 미치는 영향)

  • Kim, Il-Soo;Kang, Min-Soo;Park, Jeong-Hyun
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.596-600
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    • 1998
  • Reaction bonded $AI_2O_3$(RBAO)-SiC ceramics were prepared from the Al/$AI_2O_3$/SiC powder mixture. The calcined alumina and fused alumina were used as the raw $AI_2O_3$ powder. The same sized (3mm) and differently sized (3mm + Smm) $Zr0_2$ balls were used in attrition milling of starting powders. The effect of $AI_2O_3$ powder shapes on the milling efficiency and reaction sintering was investigated. After attrition milling, isopressed compacts were preheated to 1l00$^{\circ}$C with a heating rate l.5$^{\circ}C$/min and then sintered at the temperature range 1500 to 1$600^{\circ}C$ for S hours with a heating rate 5$^{\circ}C$/min. The powder mixture with fused alumina was effectively comminuted than the mixtures with calcined alumina. And the same sized balls milled more effctive than the differently sized balls. The reaction sintering behavior differed not depending on the shapes of $AI_2O_3$ powder.

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The Study on the Bulk Crystallization in $Na_2O-CaO-MgO-Al_2O_3-SiO_2$ Glass-Ceramics ($Na_2O-CaO-MgO-Al_2O_3-SiO_2$계 Glass-Ceramics에 있어서 Bulk Crystallization에 관한 연구)

  • 강원호;이정호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.2 no.2
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    • pp.20-32
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    • 1992
  • $Na_2O-CaO-MgO-Al_2O_3-SiO_2$ glass was taken as a basic glass and then $Li_2O$ O.5wt%, $K_2O$ 2.0wt% were substituted to $Na_2O$content, MgO 12.0wt %, ZnO 6.0wt % to CaO content. And also nucleation agent $ZrO_2 and $CaF_2$ were added to 1-2wt% respectively. The crystal according to the compositions appeared wollastonite, diopside and diopside.tremolite. The glasses substituted NazO by LizO was decreased thermal expansion coeffcient but substituted by ZnO was opposite direction and both of them increased bending strength. In the ratio of ZrOz to CaF, each 1: 1 and 1: 2 have shown considerable crystal growth at $1000^{circ}C~1050^{\circ}C$ and high bending strength, but the glass in the ratio 1: 2 have shown lowest thermal expansion coefficient. The activation energy was at the glass in the ratio of ZrO, to CaFz 1:2 evaluated 55.24kvsl/mol by Ozawa type and 53.05kal/mol by kissinger type.

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The Study of the Dielectric and Piezoeletric Properties of 0.05Pb(AlS12/3TWS11/3T)OS13T-0.95Pb(ZrS10.52TTiS10.48T)OS13T System Modified with MnOS12T and FeS12TOS13T (MnO2, Fe2O3 첨가에 따른 0.05Pb(Al2/3W1/3)O3-0.95Pb(Zr0.52Ti0.48)O3계의 유전 및 압전 특성에 관한 연구)

  • 윤석진;오현재;정형진
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.41 no.5
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    • pp.508-516
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    • 1992
  • In this study, dielectric and piezoelectric properties of 0.05Pb(AlS12/3TWS11/3T)OS13T-0.95Pb(ZrS10.52TTiS10.48T)OS13T system ceramics were investigated with respect to the variations of MnOS12T and FeS12TOS13T additions amounts. The results obtained in this study are summarized as follows: 1. As the amounts of MnOS12T and FeS12TOS13T are increased, tetragonality(c/a) and apparent density were decreased but grain size was increased, also the limits of solubility were revealed because pores were formed at the amounts of 0.3wt% MnOS12T and 0.5wt% FeS12TOS13T. 2. AS the increasing of amounts of MnOS12T and FeS12TOS13T, the temperature of phase transition(TS1cT) was decreased, and pemeability had maximum value at the amount of 0.3wt% MnOS12T but were sharply decreasd for the increasing FeS12TOS13T amounts. 3. As the amounts of MnOS12T and FeS12TOS13T are increased, the electro-mechanical coupling factor(kS1pT) was decreased from 60% to 41%, 19% respectively, but mechanical quality factor(QS1mT) had maximum values 720 for amount of 0.3wt% MnOS12T and 320 the amount of 0.5wt% FeS12TOS13T.

Effects of Gallia Additions on Sintering Behavior of 상용분말로 제조된 $Ce_{0.8}Gd_{0.2}O_{2-\delta}$ Ceramics Prepared by Commercial Powders (상용분말로 제조된 $Ce_{0.8}Gd_{0.2}O_{2-\delta}$ 세라믹스의 소결성에 미치는 $Ga_2O_3$의 첨가효과)

  • 최광훈;박혜영;이주신;류봉기
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.113-113
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    • 2003
  • 고체전해질체로 사용되는 산소이온전도체로는 $Y_2$O$_3$ 안정화 ZrO$_2$가 널리 연구되어 왔고, 실질적으로 많이 사용되고 있다. 그러나 특히 대전력을 얻고자 하는 고체전해질 연료전지 분야에 있어서는 다른 재료를 찾고자 하는 많은 노력이 이루어지고 있다. 이에 CeO$_2$계 세라믹스는 ZrO$_2$계보다 낮은 온도에서 더 높은 이온전도도를 가지고 있어 많은 주목을 받고 있다. 그러나 이 CeO$_2$계를 소결시키는 데는 1$600^{\circ}C$이상의 고온을 필요로 한다. 이 런 고온의 소결온도를 낮추기 위한 방안으로는 균일하고 미세한 출발원료를 사용하거나 소결조제를 첨가하는 것 등이 있다. 균일하고 미세한 출발원료를 제조하는 연구는 국내외에서 많이 이루어지고 있으나 소결조제 첨가에 대한 연구는 별로 이루어진게 없다. 다만 국외에서 Co$_3$O$_4$, Fe$_2$O$_3$, CoO 첨가에 의한 연구가 최근에 이루어지고 있으며, 본 연구실을 중심으로 Ga$_2$O$_3$, $Al_2$O$_3$ 첨가에 대한 연구가 이루어지고 있다. 본 연구실에서는 그간 공침법으로 제조되는 소결조제 첨가 Gd$_2$O$_3$-doped CeO$_2$ 분말을 사용하여 소결조제 첨가효과를 살펴보았다.

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Designing Materials for Hard Tissue Replacement

  • Nath, Shekhar;Basu, Bikramjit
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.1-29
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    • 2008
  • In last two decades, an impressive progress has been recorded in terms of developing new materials or refining existing material composition/microstructure in order to obtain better performance in biomedical applications. The success of such efforts clearly demands better understanding of various concepts, e.g. biocompatibility, host response, cell-biomaterial interaction. In this article, we review the fundamental understanding that is required with respect to biomaterials development, as well as various materials and their properties, which are relevant in applications, such as hard tissue replacement. A major emphasize has been placed to present various design aspects, in terms of materials processing, of ceramics and polymer based biocomposites, Among the bioceramic composites, the research results obtained with Hydroxyapatite (HAp)-based biomaterials with metallic (Ti) or ceramic (Mullite) reinforcements as well as $SiO_2-MgO-Al_2O_3-K_2O-B_2O_3-F$ glass ceramics and stabilized $ZrO_2$ based bioinert ceramics are summarized. The physical as well as tribological properties of Polyethylene (PE) based hybrid biocomposites are discussed to illustrate the concept on how can the physical/wear properties be enhanced along with biocompatibility due to combined addition of bioinert and bioactive ceramic to a bioinert polymeric matrix. The tribological and corrosion properties of some important orthopedic metallic alloys based on Ti or Co-Cr-Mo are also illustrated. At the close, the future perspective on orthopedic biomaterials development and some unresolved issues are presented.

Densification and Microstructure of Ultrafine-sized AlN Powder Prepared by a High Energy Ball Milling Process (고에너지 볼밀링 방법에 의해 얻어진 초미립 AlN 분말의 치밀화 및 미세구조)

  • Park, Hae-Ryong;Kim, Young-Do;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.25-31
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    • 2012
  • In this study, a high energy ball milling process was employed in order to improve the densification of direct nitrided AlN powder. The densification behavior and the sintered microstructure of the milled AlN powder were investigated. Mixture of AlN powder doped with 5 wt.% $Y_2O_3$ as a sintering additive was pulverized and dispersed up to 50 min in a bead mill with very small $ZrO_2$ beads. Ultrafine AlN powder with a particle size of 600 nm and a specific surface area of 9.54 $m^2/g$ was prepared after milling for 50 min. The milled powders were pressureless-sintered at $1700^{\circ}C-1800^{\circ}C$ for 4 h under $N_2$ atmosphere. This powder showed excellent sinterability leading to full densification after sintering at $1700^{\circ}C$ for 4 h. However, the sintered microstructure revealed that the fraction of yitttium aluminate increased with milling time and sintering temperature and the newly-secondary phase of ZrN was observed due to the reaction of AlN with the $ZrO_2$ impurity.

Spectroscopic and Microstructural Analysis of Phase Transformation of Mg-PSZ/$Al_2O_3$ Fibers Prepared by Sol-Gel Method

  • Eun, Hee-Tai;Whang, Chin-Myung
    • The Korean Journal of Ceramics
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    • v.2 no.2
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    • pp.102-110
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    • 1996
  • The Mg-PSZ/$Al_2O_3$ fibers were fabricated by the sol-gel method. The added $Al_2O_3$ amounts were varied from 5 to 20 mol%. The phase transformation studies of a drawn Mg-PSZ/$Al_2O_3$ fibers were investigated by use of X-ray diffraction, IR and Raman spectroscopy. Microstructure and tensile strength of fibers were subjected to scanning electron microscopy and tensile strength tester. When $Al_2O_3$ was added to the Mg-PSZ fibers, it was found out from the analysis of XRD patterns and Raman spectra that a small amount of crystalline spinel($MgAl_2O_4$) started to form due to the reaction between $Al_2O_3$ and MgO, at $1000^{\circ}C$, and the phase transformation temperature of $ZrO_2$ crystal phase at different sintering temperatures increased. Also, the rapid grain growth with average size of 2.0 ${\mu}m$ shown in Mg-PSZ fiber at $1500^{\circ}C$ was considerably suppressed to 0.39 ${\mu}m$ by adding $Al_2O_3$ at the same temperature. When the Mg-PSZ/$Al_2O_3$ fibers containing 5 mol% $Al_2O_3$ were sintered $800^{\circ}C$ for 1 hr, average tensile strength of fibers was 0.9 GPs at diameters of 20 to 30 ${\mu}m$, but as the sintering temperatures was increased to $1000^{\circ}C$ for 1 hr, average tensile strength of fibers increased to 1.2 GPa in the same diameter range.

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Low Temperature Sintering and Piezoelectric Properties of $Al_2O_3$, CuO and $MnO_2$ Added $Pb(Zr_xTi_{1-x})O_3-Pb(Zn_{1/3}Nb_{2/3})O_3-Pb(Ni_{1/3}Nb_{2/3})O_3$ Ceramics ($Al_2O_3$, CuO와 $MnO_2$가 첨가된 $Pb(Zr_xTi_{1-x})O_3-Pb(Zn_{1/3}Nb_{2/3})O_3-Pb(Ni_{1/3}Nb_{2/3})O_3$ 유전체의 저온 소결 및 압전 특성)

  • Ahn, Cheol-Woo;Park, Seung-Ho;Priya, Shashank;Uchino, Kenji;Song, Jae-Sung;Nahm, Sahn
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.138-141
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    • 2004
  • [ $MnO_2$ ]가 첨가된 $0.9Pb(Zr_{0.5}Ti_{0.5})O_3-0.2Pb[(Zn_{0.8}Ni_{0.2})_{1/3}Nb_{2/3}]O_3$(0.8PZT-0.2PZNN) 세라믹스는 그 압전특성과 유전특성이 뛰어나지만 $1000^{\circ}C$ 이하의 낮은 소결 온도에서는 소결되지 않는다. $1000^{\circ}C$이하의 낮은 소결온도에서 소결하기 위해 CuO를 첨가한 결과, 소결온도 $920^{\circ}C$에서 소결성은 우수하였으나 그 압전 특성의 저하가 두드러졌다. 이는 XRD에서 확인한 결과에 따르면 CuO의 첨가가 우수한 MPB 조성으로 판명된 $MnO_2$ 가 첨가된 0.8PZT-0.2PZNN 세라믹스의 결정구조를 Rhombohedral 구조로 바꾸기 때문인 것으로 보였으며 이러한 문제는 PZNN의 비율을 조절하여 0.875PZT-0.125PZNN 세라믹스를 선택함으로 인해 해결할 수 있었다. 그러나 여전히 낮은 $Q_m$값을 높이기 위해서 $Al_2O_3$를 첨가하였고 그 결과 시편의 tetragonality 감소와 $Q_m$값의 증가를 확인할 수 있었으나 그 첨가량이 0.2wt% 이상일 경우에는 밀도의 감소로 인한 압전특성의 저하가 나타났다. 밀도의 향상을 위해 Zn and Ni excess 조성을 선택하였고 그 결과 0.5wt% $MnO_2$와 0.2wt% CuO 그리고 0.3wt% $Al_2O_3$를 첨가한 0.875PZT-0.125PZNN 세라믹스(Zn and Ni excess 조성)를 $920^{\circ}C$에서 소결한 경우 $k_p=0.581,\;Q_m=809,\;d_{33}=345\;pC/N\;and\;{\varepsilon}_{33}/{\varepsilon}_0=1345$의 빼어난 압전 및 유전특성과 $330^{\circ}C$의 높은 $T_c$를 보였고 그 조성의 vibration velocity는 약4.5 m/s로 나타났다.

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Grinding Characteristic of Advanced Ceramics (파인세라믹의 연삭가공특성)

  • Jung, Yoon-Gyo;Kang, Jae-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.105-112
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    • 1990
  • Advanced ceramics have some excellent properities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, some experiments are carried out to find the basic grinding characteristic of advanced ceramics. Representative advanced ceramics, such as AL/sub 2/ O/sub 3/, ZrO/sub 2/, SiC and Si/sub 3/N/sub 4/and ground with diamond wheels. Special attention is paid to comparison between the conventional and creep feed grinding. Results obtained in this study provide some useful informations to attain the high efficiency grinding of advanced ceramics.

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A study on machining of high strength ceramics for automobile engine parts (자동차 엔진 부품용 고강도 세라믹스의 기계 가공에 관한 연구)

  • 강재훈
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.60-75
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    • 1990
  • Advanced Ceramics have some excellent prosperities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this study, various machining experiments are carried out to obtain the basic knowledge of grinding High Strength Ceramics with high efficiency and precision for the purpose of application to Automobile parts. Advanced Engineering Ceramics such as Si$_{3}$N$_{4}$, SiC, ZrO$_{2}$, $Al_{2}$O$_{3}$ are ground with diamond wheels using conventional grinding machine. Results obtained in this study provide some useful informations to attain the high efficiency grinding of Advanced Ceramics.

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