• 제목/요약/키워드: $Al_[2}O_{3}$ ceramic

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기계적 분석을 통한 송전용 자기 애자의 열화 판단 및 파손 부위에 대한 연구 (Determination of Deterioration and Damage of Porcelain Insulators in Power Transmission Line Through Mechanical Analysis)

  • 손주암;최인혁;구자빈;김태용;전성호;이윤정;이준신
    • 한국전기전자재료학회논문지
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    • 제33권1호
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    • pp.50-55
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    • 2020
  • Porcelain insulators have been used for a long time in 154 kV power transmission lines. They are likely to be exposed to sudden failure because of product deterioration. This study was conducted to evaluate the quality of porcelain insulators. After stresses were applied, the damaged regions of aged insulators were investigated in terms of chemical composition, material structure, and other properties. For porcelain insulators that were in service for a long time, the mechanical failure load was 126 kN, whereas the average mechanical failure load was 167.3 kN for new products. It was also determined that corrosion occurred at the metal pin part due to the penetration of moisture into the gap between the pin and the ceramic. Statistical analyses of failure were performed to identify the portion of the insulators that were broken. Cristobalite porcelain insulators fabricated without alumina additives had a high failure rate of 54% for the porcelain component. In the case of the addition of Alumina (Al2O3) to the porcelain insulators to improve the strength of the ceramic component, a more frequent damage rate of the cap and pin of 73.3% and 27%, respectively, was observed. This study reports on the material component of SiO2 and the percentage of alumina added, with respect to the mechanical properties of porcelain insulators.

CaO원 활성슬러지를 혼입한 시멘트 경화체 및 모르타르의 특성 (Characteristics of Cement Matrix/Mortar with CaO-based Activated-sludge)

  • 이용수;유성룡;신광호;추용식;김영엽
    • 콘크리트학회논문집
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    • 제29권4호
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    • pp.399-406
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    • 2017
  • CaO원 산업부산물은 CaO, $SO_3$$Al_2O_3$ 등으로 구성되어 있어 CaO 화합물의 원료로 사용되고 있다. 이러한 CaO원 산업부산물을 레미콘 회수수에 적용할 경우 슬러지수의 pH를 높여주어 콘크리트 분말원료의 수화 반응을 촉진 하여 콘크리트 조직을 치밀하게 하여 성능향상이 가능할 것이다. 본 연구에서는 레미콘 회수수에 CaO원 산업부산물 중 하나인 탈황석고를 혼입하여 제조된 활성슬러지의 효과를 확인하기 위하여 시멘트 경화체 및 모르타르의 특성을 분석하였다. 그 결과 시멘트 경화체의 경우 응결시간 단축 및 높은 안정성을 나타내었으며, 기기분석을 통해 수화반응이 촉진되었음을 확인할 수 있었다. 또한 활성 슬러지 제조를 위하여 CaO원으로서 사용된 탈황석고는 단위수량을 조절할 경우 작업성을 확보할 수 있을 뿐만 아니라 적절하게 혼입 될 경우 시멘트 사용량이 줄더라도 높은 강도 발현을 나타내는 것을 확인할 수 있었다.

물유리를 이용한 실리카계 박막의 광학적 및 기계적 특성 (Optical and mechanical properties of silicate film using a water glass)

  • 이경무;임용무;황규석
    • 한국안광학회지
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    • 제5권2호
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    • pp.187-192
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    • 2000
  • 본 연구에서는 물 유리의 경제성을 바탕으로 광학적 및 기계적인 특성을 조사하여 투명하고 높은 경도를 가진 표면 보호막의 기능을 검토하기 위하여 $SiO_2-Na_2O-R_mO_n$계 박막을 제조하였다. 물 유리에 CaO와 $Al_2O_3$를 소량의 1 N HCl 1N $NH_4OH$와 함께 각각 첨가하여 코팅용 졸을 준비하였다. Stainless steel. Si wafer. soda-lime-silica glass등 다양한 기판 위에 spin-coating 한 후 질소 분위기 하에서 500, 750 및 $900^{\circ}C$로 최종 열처리를 행했다. 제조된 막은 Knoop 경도계로 micro-hardness를 측정하였다. 막의 표면 질소 함유량을 알아보기 위하여 EDX 분석을 행하였다. 그리고 Field Emission Scanning Electron Microscope(FE-SEM)을 이용하여 막의 표면구조를 관찰하였으며, UV-VIS 스펙트라 측정을 통하여 막의 두께와 반사 특성을 조사하였다.

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SiC 전도성 세라믹 복합체의 특성에 미치는 TiB$_2$의 영향 (Effect of TiB$_2$on Properties of SiC Electroconductive Ceramic Composites)

  • 신용덕;박미림;소병문;이동문
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제51권4호
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    • pp.141-146
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    • 2002
  • The mechanical and electrical properties of the pressureless sintered SiC-TiB$_2$electroconductive ceramic composites were investigated as functions of the transition metal of TiB$_2$. The result of phase analysis for the SiC-TiB$_2$ composites by XRD revealed $\alpha$-SiC(6H), TiB$_2$, and YAG(Al$_{5}$Y$_3$O$_{12}$) crystal phases. The relative density showed the lowest 84.8% for the SiC-TiB$_2$composites added with 39vol.%TiB$_2$. Owing to crack deflection, crack bridging and YAG of fracture toughness mechanism, the fracture toughness showed the highest value of 7.8 MPa.m$^{1}$2/ for composites added with 39vol.%TiB$_2$under a pressureless annealing at room temperature. The electrical resistivity of the SiC-27vol.%TiB$_2$ composites was negative temperature coefficient resistance(NTCR), and the electrical resistivity of the besides SiC-27vol.%TiB$_2$composites was all positive temperature coefficient resistance(PCTR) in the temperature range of $25^{\circ}C$ to $700^{\circ}C$.EX>.

Fabrication of IZO thin films for flexible organic light emitting diodes by RF magnetron sputtering

  • Jun, D.G.;Cho, H.H.;Jo, D.B.;Lee, K.M.
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.260-264
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    • 2012
  • We have investigated the effect of ambient gases on the structural, electrical, and optical characteristics of IZO thin films intended for use as anode contacts in the organic light emitting diodes (OLED) devices. These IZO thin films were deposited on the PES film by radio frequency (RF) magnetron sputtering under different ambient gases (Ar, Ar + O2, and Ar + H2) at room temperature. In order to investigate the influences of the ambient gases, the flow rate of oxygen and hydrogen in argon has been changed from 0.1 sccm to 0.5 sccm, respectively. All the IZO thin film has an (222) preferential orientation regardless of ambient gases. The electrical resistivity of the IZO film increased with increasing O2 flow rate, whereas the electrical resistivity decreased sharply under an Ar + H2 atmosphere and was nearly similar regardless of the H2 flow rate. The change of electrical resistivity with changes in the ambient gas composition was mainly interpreted in terms of the charge carrier concentration rather than the charge carrier mobility. All the films showed the average transmittance over 85% in the visible range. The OLED device was fabricated with different IZO substrates made with the configuration of IZO/α-NPD/DPVB/Alq3/LiF/Al in order to elucidate the performance of the IZO substrate. The current density and the luminance of OLED devices with IZO thin films deposited in 0.5 sccm H2 ambient gas are the highest amongst all other films.

복합 TiN-Al2O3 합성과 수소투과도 특성 평가 (Composite TiN-Al2O3 Syntheses and Hydrogen Permeability Characteristics Evaluation)

  • 조경원;이영환;한정흠;유제선;홍태환
    • 한국수소및신에너지학회논문집
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    • 제31권2호
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    • pp.177-183
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    • 2020
  • To utilize hydrogen energy, high-yield, high-purity hydrogen needs to be produced; therefore, hydrogen separation membrane studies are being conducted. The membrane reactor that fabricates hydrogen needs to have high hydrogen permeability, selective permeability, heatresistant and a stable mechanical membrane. Dense membranes of Pd and Pd alloys are usually used, but these have drawbacks associated with high cost and durability. Therefore, many researchers have studied replacing Pd and Pd alloys. Dense TiN membrane is highly selective and can separate high-purity hydrogen. The porous alumina has a high permeation rate but low selectivity; therefore, separating high-purity hydrogen is difficult. To overcome this drawback, the two materials are combined as composite reclamations to produce a separation membrane with a high penetration rate and high selectivity. Accordingly, TiN-alumina was manufactured using a high-energy ball mill. The TiN-alumina membrane was characterized by X-ray diffraction analysis, scanning electron microscopy, and energy dispersive spectroscopy. The hydrogen permeability of the TiN-alumina membrane was estimated by a Sievert-type hydrogen permeation membrane apparatus. Due to the change in the diffusion mechanism, the transmittance value was lower than that of the general TiN ceramic separator.

AE파형분류에 의한 용사코팅재의 파손해석 (Fracture Analysis of Plasma Spray Coating by Classification of AE Signals)

  • 김귀식;박경석;홍용의
    • 동력기계공학회지
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    • 제6권3호
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    • pp.24-30
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    • 2002
  • The deformation and fracture behaviors of both Al2O3 and Ni 4.5wt.%Al plasma thermal spray coating were investigated by an acoustic emission method. Plasma thermal spray coating is formed by a process in which melted particles flying with high speed towards substrate, then crash and spread on the substrate surface cooled and solidified in a very short time, stacking of the particles makes coating. A tensile test is conducted on notch specimens in a stress range below the elastic limit of substrate. A bendind test is done on smooth specimens. The waveforms of AE generated from the both test coating specimens can be classified by FFT analysis into two types which low frequency(type I) and high frequency(type II). The type I waveform is considered to corresponds exfoliation of coating layers and type II waveform corresponds the plastic deformation of notch tip. The fracture of the coating layers can estimate by AE event and amplitude, because AE features increase when the deformation generates.

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Solar Simulator를 이용한 프로판의 수증기 개질 반응 (Solar Steam Reforming of Methane utilizing Solar Simulator)

  • 도한빈;장종탁;한귀영
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.259-261
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    • 2009
  • Solar simulator를 이용한 프로판의 수증기 개질은 집광된 태양에너지를 이용하기 위한 목적으로 수행되었다. 본 연구에서는 이와 같은 태양열에너지의 화학적 축열을 실시하기 위해 Solar Simulator를 이용한 메탄의 수증기 개질을 연구하였다. 태양열 모사 램프로 1.24kW급 Xenon-arc lamp를 사용하였다. 반응기는 앞면의 Quartz window와 Absorber로 구성되어 있다. 램프의 빛은 Quartz window를 통하여 촉매층에 직접적으로 방사된다. 프로판의 수증기개질 반응은 고온에서 일어나기 때문에 열에 강한 SiC로 만들어진 Ceramic foam을 Absorber로 사용하였다. 촉매는 Absorber에 Wash-coat하여 사용하였으며, 담지된 촉매는 Ni을 활성성분으로 하는 ICI 46-6와 귀금속 촉매인 Ru/$Al_2O_3$를 사용하였다. 반응기는 SUS 재질로 제작되었으며, 반응기 외부는 Insulation을 하여 열손실을 감소시켰다. Propane과 Steam의 비율은 S/C ratio를 3으로 하여 실험하였다. 실험은 온도와 촉매에 따른 Solar Steam reforming의 반응특성을 분석하였다.

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Sintering and Microstructure of Alumina/Mica and Spinel/Mica Composites

  • Suzuki, Sofia-Saori;Taruta, Seiichi;Takusagawa, Nobuo
    • The Korean Journal of Ceramics
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    • 제4권4호
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    • pp.363-367
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    • 1998
  • Alumina/mica and spinel/mica composites were fabricated by sintering of compacts containing 20 mass% fluoromica ($KMg_3AlSi_3O-{10}F_2$) glass and alumina or spinel. In both composites, mica precipitated as plate-like crystals at temperatures lower than $1300^{\circ}C$ and melted at $1300^{\circ}C$ to $1400^{\circ}C$. In alumina/mica composites, alumina and glass reacted to produce spinel, and the densification progressed by the solution-precipitation of alumina. Consequently, the glass composition changed and the mica did not precipitate at temperatures higher than $1400^{\circ}C$. However, mica precipitated after a reheating process. In spinel/mica composites, the glass composition did not change. After the mica phase melted, it recrystallized during slow cooling. The relative density reached the maximum at $1500^{\circ}C$ for alumina/mica and at $1300^{\circ}C$ spinel/mica composites, and decreased at further high temperatures.

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액상소결 $SiC_f$/SiC 복합재료의 미세조직 및 강도특성 (Microstructure and Strength Property of Liquid Phase Sintered $SiC_f$/SiC Composites)

  • 이문희;조경서;이상필;이진경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.234-238
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    • 2008
  • The efficiency of fiber reinforced CMC(ceramic matrix composite) on the SiC materials have been investigated, in conjunction with the fabrication process by liquid phase sintering and the characterization. LPS-$SiC_f$/SiC composites was studied with the detailed analysis such as the microstructure, sintered density, flexural strength and fracture behavior. The applicability of carbon interfacial layer has been also investigated in the LPS process. Submicron SiC powder with the constant total amount and composition ratio of $Al_2O_3,\;Y_2O_3$ as sintering additives was used in order to promote the performance of the SiC matrix material. LPS-$SiC_f$/SiC composites were fabricated with hot press under the sintering temperature and applied pressure of $1820^{\circ}C$ and 20MPa for 1hr. The typical property of monolithic LPS-SiC materials was compared with LPS-$SiC_f$/SiC composites.

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