• Title/Summary/Keyword: $\gamma-Fe_4(N,C)$

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The Characteristics of Corrosion Resistance during Plasma Oxinitrocarburising for Carbon Steel (플라즈마 산질화처리 조건이 강의 내식성에 미치는 영향)

  • Lee, K.H.;Nam, K.S.;Lee, S.R.;Cho, H.S.;Shin, P.W.;Park, Y.M.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.2
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    • pp.103-109
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    • 2001
  • Plasma nitrocarburising and post oxidation were performed on SM45C steel using a plasma nitriding unit. Nitrocarburising was carried out with various methane gas compositions with 4 torr gas pressure at $570^{\circ}C$ for 3 hours and post oxidation was carried out with 100% oxygen gas atmosphere with 4 torr at different temperatures for various times. It was found that the compound layer produced by plasma nitrocarburising consisted of predominantly ${\varepsilon}-Fe_{2-3}(N,C)$ and a small proportion of ${\gamma}-Fe_4(N,C)$. With increasing methane content in the gas mixture, ${\varepsilon}$ phase compound layer was favoured. In addition, when the methane content was further increased, cementite was observed in the compound layer. The very thin oxide layer on top of the compound layer was obtained by post oxidation. The formation of Oxide phase was initially started from the magnetite($Fe_3O_4$) and with increasing oxidation time, the oxide phase was increased. With increasing oxidation temperature, oxide phase was increased. However the oxide layer was split from the compound layer at high temperature. Corrosion resistance was slightly influenced by oxidation times and temperatures.

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Study on the Heat Treatment Characteristics and Mechanical Properties of Hot Work Tool Steel by Using Combined Heat Treating (복합열처리된 열간 가공용 금형공구강의 기계적 성질 및 열처리특성에 관한 연구)

  • Baek, S.D.;Roh, Y.S.;Choi, M.S.;Choi, J.W.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.4
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    • pp.27-39
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    • 1989
  • The effect of gas mixing ratios during gas nitrocarburizing treatment on the formation of compound layer and the mechanical properties has been studied for hot work tool steel by using a combined heat treating technique. The thickness of compound and diffusion layers has been shown to grow as a parabolic relation with increasing the amount of ammonia at a given flow quantity of $CO_2$ gas. The compound layer consists mainly of ${\varepsilon}-Fe_3$(C, N) with small amounts of ${\gamma}^{\prime}-Fe_4N$ and ${\alpha}$-Fe. The combined heat treated hot work tool steel has shown that the thickness of compound layer increases with increasing nitrocarburizing time, but the rate of growth slows down as gas nitrocarburizing time goes more than two hours. Tensile properties have given a remarkable improvement. In particular, the wear resistance of combined heat treated hot work tool steel has exhibited an improvement of about 165% greater than that obtained from conventional quenching and multi-tempering treatments.

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Effects of Film Formation Conditions on the Chemical Composition and the Semiconducting Properties of the Passive Film on Alloy 690

  • Jang, HeeJin;Kwon, HyukSang
    • Corrosion Science and Technology
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    • v.5 no.4
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    • pp.141-148
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    • 2006
  • The chemical composition and the semiconducting properties of the passive films formed on Alloy 690 in various film formation conditions were investigated by XPS, photocurrent measurement, and Mott-Schottky analysis. The XPS and photocurrent spectra showed that the passive films formed on Alloy 690 in pH 8.5 buffer solution at ambient temperature, in air at $400^{\circ}C$, and in PWR condition comprise $Cr_2O_3$, $Cr(OH)_3$, ${\gamma}-Fe_2O_3$, NiO, and $Ni(OH)_2$. The thermally grown oxide in air and the passive film formed at high potential (0.3 $V_{SCE}$) in pH 8.5 buffer solution were highly Cr-enriched, whereas the films formed in PWR condition and that formed at low potential (-0.3 $V_{SCE}$) in pH 8.5 buffer solution showed relatively high Ni content and low Cr content. The Mott-Schottky plots exhibited n-type semiconductivity, inferring that the semiconducting properties of the passive films formed on Alloy 690 in various film formation conditions are dominated by Cr-substituted ${\gamma}-Fe_2O_3$. The donor density, i.e., concentration of oxygen vacancy, was measured to be $1.2{\times}10^{21}{\sim}4.6{\times}10^{21}cm^{-3}$ and lowered with increase in the Cr content in the passive film.

A Feasibility Study on the Surface Hardening of Sintered Iron Nanopowder by Plasma Ion Nitriding (플라즈마 이온질화에 의한 Fe 나노분말소결체의 표면경화 가능성 연구)

  • Yun, Joon-Chul;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.13-18
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    • 2012
  • This study has been performed on the full density sintering of Fe nanopowder and the surface hardening by plasma ion nitriding. The Fe sintered part was fabricated by pressureless sintering of the Fe nanopowder at $700^{\circ}C$ in which the nanopowder agglomerates were controlled to have 0.5-5 ${\mu}m$ sized agglomerates with 150 nm Fe nanopowders. The green compact with 46% theoretical density(T.D.) showed a homogeneous microstructure with fine pores below 1 ${\mu}m$. After sintering, the powder compact underwent full densification process with above 98%T.D. and uniform nanoscale microstructure. This enhanced sintering is thought to be basically due to the homogeneous microstructure in the green compact in which the large pores are removed by wet-milling. Plasma ion nitriding of the sintered part resulted in the formation of ${\gamma}$'-$Fe_4N$ equilibrium phase with about 12 ${\mu}m$ thickness, leading to the surface hardening of the sintered Fe part. The surface hardness was remarkably increased from 176 $H_v$ for the matrix to 365 $H_v$.

A study on the Effect for Process Parameters on the Micro-pulse Plasma Nitriding of Ductile Cast Iron (구상흑연주철의 마이크로 펄스 플라즈마 질화에 미치는 공정변수의 영향에 관한 연구)

  • 김무길;이철민;권성겸;정병호;이재식;유용주;김기준
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.3
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    • pp.43-51
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    • 2000
  • The effect of time, temperature and gas composition on the case hardened thickness, hardness and nitride formation in the surface of ductile cast iron(GCD400) have been studied by micro-pulse plasma technique. Typically, external compound layer and internal diffusion layer which is much thicker than compound layer was observed in the nitride hardening of ductile cast iron. The relative amount kind of phases formed in the nitrided hardening changed with the change of nitriding conditions. Generally, only nitride phases such as $\gamma^'$($Fe_4N$), or $\varepsilon$($Fe_{2-3}N$) phases were detected in compound layer by XRD analysis. The thickness of compound layer increased with the increase of nitrogen content in the gas composition. The optimum nitriding temperature was obtained at $520^{\circ}C$. The nitrided hardening thickness parabolically with nitriding time(t) and thus, the case hardened layer(d) fits well with the typical parabolic equation ; d=kt. The material constant k for GCD400 nitrided at $520^{\circ}C$ was $0.04919\times10^3{\mu}m.hr^{-1/2}$.

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The Effect of Pre-Heat Treatment Parameters on the Ion Nitriding of Tool Steel (금형공구강의 이온질화에 미치는 이전열처리 조건의 영향)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.27-34
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    • 2001
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of STD11 and STD61 tool steel nitrided by micro-pulse plasma were investigated. The quenching temperature for obtaining matrix hardness of STD11 and STD61 steel on range of HRC 50 to HRC 60 desired for machine parts is about $1070^{\circ}C$ and $1020^{\circ}C$ respectively. The hardness of STD11 and STD61 quenched at the temperature was HRC 63 and HRC 56 respectively. The nitrided case depth of STD11 and STD61 nitrided at $550^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and the depth was approximately $100{\mu}m$. However, hardness and compactness of nitrided layer on Q/T treated specimen were higher than the annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrided layer decreased with the increase of temperature. Phase mixture of ${\gamma}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ was detected by XRD analysis in the nitrided layer formed at the optimum nitriding condition. The optimum nitriding temperature was approximately $490^{\circ}C$ which was $10^{\circ}C$ lower than the tempering temperature for preventing softening behavior of STD11 and STD61 matrix during nitriding process and the surface hardness of nitrided layer obtained by optimum pre-heat treatment condition was about Hv1400.

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Effect of Al Addition on the Surface Nitrogen Permeation Treatment of 13%Cr Stainless Steels (13%Cr 스테인리스강의 표면 질소침투처리에 미치는 Al첨가의 영향)

  • Yoon, S.S.;Kim, K.D.;Lee, H.W.;Kang, C.Y.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.3
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    • pp.221-230
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    • 1999
  • The surface nitrogen permeation of Al alloyed 0.14%C-13%Cr stainless steels was investigated after heat treating at $1050^{\circ}C{\sim}1150^{\circ}C$ in the nitrogen gas atmosphere. The strong affinity between Al and nitrogen permeates the nitrogen through the interior of the steels. Two precipitates of round type and needle type are observed at the surface layer. These precipitates mainly consist of AlN containing plenty of aluminum. The surface layer of 0.53%Al alloyed specimen shows ferrite phase, while the surface layers of 1.65%Al and 2.27%Al alloyed specimens appear ${\gamma}$ plus ${\alpha}$ phases. The depth of nitrogen permeation depends upon the Al content and microstructure of the matrix. The 1.65%Al alloyed specimen representing ${\alpha}+{\gamma}$ matrix phases at the nitrogen permeation temperature shows the maximum case depth in this experiment. Although the surface hardness increases by raising the Al content of the specimen owing to the increase of nitride precipitation density, the nitride precipitation deteriorates the corrosion resistance in the solution of HCl, $H_2SO_4$, and $FeCl_3$.

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Study on the Nicotine-Degrading Bacteria(2) -The Optimal Growth Condition of Nicotinophiles- (니코틴 분해 세균에 관한 연구(2) -니코틴 분해 세균의 최적 생장조건 연구-)

  • 강은희
    • Journal of the Korean Society of Tobacco Science
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    • v.2 no.2
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    • pp.20-37
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    • 1980
  • Among the 34 strains of Nicotinophiles selected in the previous experiments, strain NCT27 identified with Pseudomonas putida and strain NCT30 identified with Arthrobacter oxydans biotype nan thus were Investigated for optimization of growth conditions for nicotine degradation and other cultural characteristics. The compositions of optimized medium were to be following: $KH_2PO_4$ 2.Ogr, KCI 5.Ogr, $MgSO_4$.$7H_2O$ 20mg, $MnSO_4$.$6H_2O$ 0.2mg, $FeSO_4$.$7H_2O$ 1.Omg, Col$^{++}$ (Cobalt Acetate),2.O$\gamma$, N1$^{++}$ (NiSO4,6H2O) 0.5$\gamma$, and yeast extract 80mg per liter. The optimum initial concentrations of nicotine for growth were 0.4% for Pseudomonas and 0.1% for Arthrobacter, respectively. The optimum temperature and pH were 3$0^{\circ}C$ and 7.0 for both of strains. The pH of culture medium of Pseudomonas was changed from acidic condition to basic one in going from the logarithmic growth phase to the stationary growth phase. In contrast with Pseudomonas, it remained constant in case of Arthrobacter. The growth of Arthrobacter was completely inhibited in the nicotine concentration of 0.7&. However, Pseudomonas could grow even in the nicotine concentration of 1.0%. Moreover, it could grow successfully in the tobacco extract media as well as media containing carbon and nitrogen sources other than nicotine. The maximum rates of nicotine degradation were to be 1.22 gr./hr./liter for Pseudomonas and 0.186 gr./hr./liter for Arthrobacter, respectively.

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A Study on the Chemical Characteristics of High and Low Productive Paddy Soil (고수확답(高收穫畓)과 저수확답(低收穫畓) 토양(土壤)의 화학적(化學的) 성질(性質) 비교(比較))

  • Oh, W.K.;Park, Y.S.;Chung, D.H.
    • Korean Journal of Soil Science and Fertilizer
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    • v.1 no.1
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    • pp.7-11
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    • 1968
  • A high and low productive paddy soils were waterlogged at $30{\pm}2^{\circ}C$ for 35 days in the laboratory. The relation of pH and Eh changes, ferrous iron and ammonium nitrogen of these soils was studied. The results obtained are summarized as follows: 1. pH value has been increased for 13 days of incubation and after 13 th day, they maintain their pH value without marked change, and pH value of high productive soil is higher than that of low productive soil by 0.25-0.30. 2. Eh value has been decreased for 10 days of incubation and then they also maintain their Eh value without marked change. Eh value of high productive soil is lower than that of low productive soil by 50-70 mv. 3. In both soils ferrous iron formed under submerged condition increased steeply within 4-5 days of incubation and after that they maintain their content without marked change. The $Fe^{+{+}}$ content of high productive soil is higher than low productive soil by 1.0 mg/1 gr soil. 4. $NH_4{^{-N}}$ formed under submerged condition rapidly increased in the early period of incubation and after that decreased to a certain level and maintain their content, but its content of high productive soil is higher than that of low productive soil by $20-25{\gamma}/1\;gr$ at the early stage and lower at the latter period by $10-15{\gamma}/1\;gr$.

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Application of Gamma Ray Densitometry in Powder Metallurgy

  • Schileper, Georg
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2002.07a
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    • pp.25-37
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    • 2002
  • The most important industrial application of gamma radiation in characterizing green compacts is the determination of the density. Examples are given where this method is applied in manufacturing technical components in powder metallurgy. The requirements imposed by modern quality management systems and operation by the workforce in industrial production are described. The accuracy of measurement achieved with this method is demonstrated and a comparison is given with other test methods to measure the density. The advantages and limitations of gamma ray densitometry are outlined. The gamma ray densitometer measures the attenuation of gamma radiation penetrating the test parts (Fig. 1). As the capability of compacts to absorb this type of radiation depends on their density, the attenuation of gamma radiation can serve as a measure of the density. The volume of the part being tested is defined by the size of the aperture screeniing out the radiation. It is a channel with the cross section of the aperture whose length is the height of the test part. The intensity of the radiation identified by the detector is the quantity used to determine the material density. Gamma ray densitometry can equally be performed on green compacts as well as on sintered components. Neither special preparation of test parts nor skilled personnel is required to perform the measurement; neither liquids nor other harmful substances are involved. When parts are exhibiting local density variations, which is normally the case in powder compaction, sectional densities can be determined in different parts of the sample without cutting it into pieces. The test is non-destructive, i.e. the parts can still be used after the measurement and do not have to be scrapped. The measurement is controlled by a special PC based software. All results are available for further processing by in-house quality documentation and supervision of measurements. Tool setting for multi-level components can be much improved by using this test method. When a densitometer is installed on the press shop floor, it can be operated by the tool setter himself. Then he can return to the press and immediately implement the corrections. Transfer of sample parts to the lab for density testing can be eliminated and results for the correction of tool settings are more readily available. This helps to reduce the time required for tool setting and clearly improves the productivity of powder presses. The range of materials where this method can be successfully applied covers almost the entire periodic system of the elements. It reaches from the light elements such as graphite via light metals (AI, Mg, Li, Ti) and their alloys, ceramics ($AI_20_3$, SiC, Si_3N_4, $Zr0_2$, ...), magnetic materials (hard and soft ferrites, AlNiCo, Nd-Fe-B, ...), metals including iron and alloy steels, Cu, Ni and Co based alloys to refractory and heavy metals (W, Mo, ...) as well as hardmetals. The gamma radiation required for the measurement is generated by radioactive sources which are produced by nuclear technology. These nuclear materials are safely encapsulated in stainless steel capsules so that no radioactive material can escape from the protective shielding container. The gamma ray densitometer is subject to the strict regulations for the use of radioactive materials. The radiation shield is so effective that there is no elevation of the natural radiation level outside the instrument. Personal dosimetry by the operating personnel is not required. Even in case of malfunction, loss of power and incorrect operation, the escape of gamma radiation from the instrument is positively prevented.

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