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http://dx.doi.org/10.5228/KSPP.2007.16.8.575

Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part-  

Kwon, Y.C. (한국기계연구원 부설 재료 연구소 융합공정연구부)
Lee, J.H. (한국기계연구원 부설 재료 연구소 융합공정연구부)
Lee, C.M. (창원대학교 기계설계공학과)
Lee, Y.S. (한국기계연구원 부설 재료 연구소)
Publication Information
Transactions of Materials Processing / v.16, no.8, 2007 , pp. 575-581 More about this Journal
Abstract
The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.
Keywords
Cold Forging; Spur Gear; Residual Stress; FEM; Involute Curve;
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