Browse > Article
http://dx.doi.org/10.21289/KSIC.2022.25.6.941

A Study on the Remanufacturing for Drive Spur Gear in Planner Miller by Directed Energy Deposition  

Jin, Chul-Kyu (School of Mechanical Engineering, Kyungnam University)
Kim, Min-Woo (School of Mechanical Engineering, Kyungnam University)
Woo, Jae-Hyeog (School of Mechanical Engineering, Kyungnam University)
Publication Information
Journal of the Korean Society of Industry Convergence / v.25, no.6_1, 2022 , pp. 941-952 More about this Journal
Abstract
In this study, additive manufacturing technology was applied to restore a planner miller that was unusable due to aging. The drive spur gear of the planner miller was inoperable due to many defects in the teeth. The shape of the defective gear teeth was restored by deposition of the defective teeth using the DED method. However, as the location of the deposition head and the location of the set origin became farther, the deposition shape was different from the modeling shape. Nonetheless, since the modeling of the deposition part was designed to be larger than the tooth shape of the original gear, it was possible to completely restore all gear teeth through post-processing. The arrangement interval of the flow lines of the deposition part was narrower than that of the substrate. The hardness of the substrate was 172 HV, and that of the deposition part was 345 HV, which was twice as high as that of the substrate.
Keywords
Directed Energy Deposition; Planner Miller; Remanufacturing; Spur Gear;
Citations & Related Records
Times Cited By KSCI : 3  (Citation Analysis)
연도 인용수 순위
1 J. G. Eom, S. W. Jeong, and M. S. Joun, "Metal Forming Simulation with Emphasis on Metal Flow Lines and its Applications," KSTP, vol. 22, no. 6, pp. 323-327, (2013).
2 L. Ahmels, D. Dehtyriov, E. Bruder, and A. Molotnikov, "Investigation of Material Flow During Linear Flow Splitting Using Tracer Diffusion Experiments and Finite-Element Simulations," Adv. Eng. Mater, vol. 23, no. 6, (2021).
3 L. Ladani, and M. Sadeghilaridjani, "Review of Powder Bed Fusion Additive Manufacturing for Metals," MDPI, vol. 11, no. 9, 1391, (2021).
4 J.H. Lee, J. Y. Song, C. K. Jin, and C. H. Kim, "A Study on the Repair Work for Spindle Key with Damaged Part in Planner Miller by Directed Energy Deposition," KSIC, vol. 25, no. 4, pp. 699-706, (2022).
5 D. Singhal, S. Tripathy, and S. KumarJen, "Remanufacturing for the circular economy: Study and evaluation of critical factors," Resour Conserv Recycl, vol. 156, (2020).
6 P. Ronkko, S. M. Ayati, and J. Majava, "Remanufacturing in the Heavy Vehicle Industry-Case Study of a Finnish Machine Manufacturer," MDPI, vol. 13, no. 1, pp. 1-15, (2021).
7 C. Zhang, S. Wang, J. Li, Y. Zhu, T. Peng, and H. Yang, "Additive manufacturing of products with functional fluid channels: A review," Addit Manuf, vol. 36, (2020).
8 Y. H. Roh, "A Study on the Remanufacturing of Used Machine Tool," KSIC, vol. 23, no. 3, pp. 403-410, (2020).
9 S. Liu, and Y. C. Shin, "Additive manufacturing of Ti6Al4V alloy: A review," Mater. Des, vol. 164, (2019).
10 J. Savolainen, and M. Collan, "How Additive Manufacturing Technology Changes Business Models? -Review of Literature," Addit Manuf, vol. 32, (2020).
11 S. M. Yusuf and N. Gao, "Influence of energy density on metallurgy and properties in metal additive manufacturing," Mater. Sci. Technol, vol.33, no. 11, pp. 1269-1289, (2017).   DOI
12 M. Askari, D. A. Hutchins, P. J. Thomas, L. Astolfi, R. L. Watson, M. Abdi, M. Ricci, S. Laureti, L. Nie, S. Freear, R. Wildman, C. Tuck, M. Clarke, E. Woods, and A. T. Clare, "Additive manufacturing of metamaterials: A review," Addit Manuf, vol. 36, (2020).
13 A. Sola, and A. Nouri, "Microstructural porosity in additive manufacturing: The formation and detection of pores in metal parts fabricated by powder bed fusion," Journal of Advanced Manufacturing and Processing, vol.1, no. 3, e10021, (2019).
14 K. Gupta, and S. Chatterjee, "Analysis of Design and Material Selection of a Spur gear pair for Solar Tracking Application," Mater. Today: Proc, vol. 5, no. 1, pp. 789-795, (2018).   DOI
15 J. Alam, S. Priyadarshini, S. Panda, and P. Dash, "A Study on Design Optimization of Spur Gear Set," Congress on Intelligent Systems, vol. 1334, pp. 629-641, (2021).
16 J.L. Li, and S.T. Chiou, "Surface design and tooth contact analysis of an innovative modified spur gear with crowned teeth," SAGE, vol. 219, no. 2, (2005).