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Practical setup time implementation in the roll-based manufacturing practice having print operations  

Bae, Jae-Ho (Department of Logistics and Distribution Information, Hyechon University)
Wang, Gi-Nam (Department of Industrial and Information Systems Engineering, Ajou University)
Publication Information
IE interfaces / v.22, no.1, 2009 , pp. 85-94 More about this Journal
Abstract
Nowadays, most of the major manufacturing companies prepare their manufacturing schedule using package based solutions. Even though the accuracy of the detail scheduling result is high at implementation, however, it is low during maintenance period. The main cause of low accuracy during maintenance period is due to difficulties in maintaining the accurate level of master data. In this paper, we propose to easily maintain setup time, which is one of the most important factors required in master data to achieve good scheduling result, after changing job. This paper is mainly focused on how to deduce the factors that influence the setup time in a roll-based manufacturing field with print operations. For this purpose, we employed rule based algorithm and applied for deciding setup time for the existing product items. Likewise, it can be applied to new items without any complex setup procedures, and, finally, it displays the result of the real setup-time and calculated setup-time.
Keywords
setup time; scheduling; rule based algorithm; roll based manufacturing;
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