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http://dx.doi.org/10.12812/ksms.2013.15.4.171

Development of Real-time Process Management System for improving safety of Shop Floor  

Lee, Seung Woo (Advanced Manufacturing System Research Division, KIMM)
Nam, So Jeong (Advanced Manufacturing System Research Division, KIMM)
Lee, Jai Kyung (Mechanical Systems Safety Research Division, KIMM)
Lee, Hwa Ki (Department of Industrial Engineering, INHA Univ.)
Publication Information
Journal of the Korea Safety Management & Science / v.15, no.4, 2013 , pp. 171-178 More about this Journal
Abstract
Workers are avoiding production/manufacturing sites due to the poor working environment and concern over safety. Small and medium-sized businesses introduce new equipment to secure safety in the production site or ensure effective process management by introducing the real-time monitoring technique for existing equipment. The importance of real-time monitoring of equipment and process in the production site can also be found in the ANSI/ISA-195 model. Note, however, that most production sites still use paper-based work slip as a process management technique. Data reliability may deteriorate because information on the present condition of the production site cannot be collected/analyzed properly due to manual data writing by the worker. This paper introduces the monitoring and process management technique based on a direct facility interface to secure safety in the field by improving the poor working environment and enhance there liability and real-time characteristics of the production data. Since the data is collected from equipment in real-time directly through the SIB-based interface and PLC-based interface, problems associated with workers' manual data input are expected to be solved; safety can also be improved by enhancing workers' attention to work by minimizing workers' injuries and disruption.
Keywords
Improving Safety of Shop Floor; Real-time Process Management; Sensor-based Interface Board; SIB-based Interface; PLC-based Interface;
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Times Cited By KSCI : 1  (Citation Analysis)
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