Browse > Article
http://dx.doi.org/10.9717/kmms.2018.21.8.837

Sound Monitoring System of Machining using the Statistical Features of Frequency Domain and Artificial Neural Network  

Lee, Kyeong-Min (Dept. of IT Convergence and Application Engineering, Pukyong National University)
Vununu, Caleb (Dept. of IT Convergence and Application Engineering, Pukyong National University)
Lee, Suk-Hwan (Dept. of Information Security, Tongmyong University)
Kwon, Ki-Ryong (Dept. of IT Convergence and Application Engineering, Pukyong National University)
Publication Information
Abstract
Monitoring technology of machining has a long history since unmanned machining was introduced. Despite the long history, many researchers have presented new approaches continuously in this area. Sound based machine fault diagnosis is the process consisting of detecting automatically the damages that affect the machines by analyzing the sounds they produce during their operating time. The collected sound is corrupted by the surrounding work environment. Therefore, the most important part of the diagnosis is to find hidden elements inside the data that can represent the error pattern. This paper presents a feature extraction methodology that combines various digital signal processing and pattern recognition methods for the analysis of the sounds produced by tools. The magnitude spectrum of the sound is extracted using the Fourier analysis and the band-pass filter is applied to further characterize the data. Statistical functions are also used as input to the nonlinear classifier for the final response. The results prove that the proposed feature extraction method accurately captures the hidden patterns of the sound generated by the tool, unlike the conventional features. Therefore, it is shown that the proposed method can be applied to a sound based automatic diagnosis system.
Keywords
Machining; Band-pass Filter; Magnitude Spectrum; Fourier Analysis; Statistical Functions; Machine Fault Diagnosis;
Citations & Related Records
Times Cited By KSCI : 2  (Citation Analysis)
연도 인용수 순위
1 G. Byrne, D. Dornfeld, I. Inasaki, G. Ketteler, W. Konig, and R. Teti, "Tool Condition Monitoring(TCM)-The Status of Research and Industrial Application," CIRP Annals, Vol. 44, No. 2, pp. 541-567, 1995.   DOI
2 R. Teti, K. Jemielniak, G. O'Donnell, and D. Dornfeld, "Advanced Monitoring of Machining Operations," CIRP Annals, Vol. 59, No. 2, pp. 717-739, 2010.   DOI
3 B. Samanta, K.R. Al-Balushi, and S.A. Al-Araimi, "Artificial Neural Networks and Genetic Algorithm for Bearing Fault Detection," Soft Computing, Vol. 10, Issue 3, pp. 264-271, 2006.   DOI
4 C. Vununu, J.H. Park, S.H. Lee, and K.R. Kwon, "Sound Based Machine Fault Diagnosis System Using Pattern Recognition Techniques," Journal of Korea Multimedia Society, Vol. 20, No. 2, pp. 134-143, 2017.   DOI
5 M. Saimurugan and K.I. Ramachandran, "Comparative Study of Sound and Vibration Signals in Detection of Rotating Machine Faults Using Support Vector Machine and Independent Component Analysis," International J ournal of Data Analysis Techniques and Strategies, Vol. 6, No. 2, pp. 188-204, 2014.   DOI
6 K.M. Lee, C. Vununu, K.S. Moon, S.H. Lee, and K.R. Kwon, "Automatic Machine Fault Diagnosis System Using Discrete Wavelet Transform and Machine Learning," Journal of Korea Multimedia Society, Vol. 20, No. 8, pp. 1299-1311, 2017.   DOI
7 P.K. Kankar, S.C. Sharma, and S.P. Harsha, "Fault Diagnosis of Ball Bearings Using Continuous Wavelet Transform," Applied Soft Computing, Vol. 11, Issue 2, pp. 2300-2312, 2011.   DOI
8 G.F. Wang, Y.W. Yang, Y.C. Zhang, and Q.L. Xie, "Vibration Sensor Based Tool Condition Monitoring Using Support Vector Machine and Locality Preserving Projection," Sensors and Actuators A: Physical, Vol. 209, pp. 24-32, 2014.   DOI
9 Y.S. Wang, C.M. Lee, D.G. Kim, and Y. Xu, "Sound-Quality Prediction for Nonstationary Vehicle Interior Noise Based on Wavelet Preprocessing Neural Network Model," Journal of Sound and Vibration, Vol. 299, Issues 4-5, pp. 933-947, 2007.   DOI
10 L.H.A. Maia, A.M. Abrao, W.L. Vasconcelos, W.F. Sales, and A.R. Machado, "A New Approach for Detection of Wear Mechanisms and Determination of Tool Life in Turning Using Acoustic Emission," Tribology International, Vol. 92, pp. 519-532, 2015.   DOI
11 H. Ocak and K.A. Loparo, "Estimation of the Running Speed and Bearing Defect Frequencies of an Induction Motor from Vibration Data," Mechanical Systems and Signal Processing, Vol. 18, Issue 3, pp. 515-533, 2004.   DOI
12 L. Dung and M. Mizukawa, "A Pattern Recognition Neural Network Using Many Setsof Weights and Biases," Proceeding of the 2007 IEEE International Symposium on Computational Intelligence in Robotics and Automation, pp. 285-290, 2007.
13 D.C. Baillie and J. Mathew, "A Comparison of Autoregressive Modeling Techniques for Fault Diagnosis of Rolling Element Bearings," Mechanical Systems and Signal Processing, Vol. 10, No. 1, pp. 1-17, 1996.   DOI
14 T.I. Liu, S.D. Song, G. Liu, and Z. Wu, "Online Monitoring and Measurements of Tool Wear for Precision Turning of Stainless Steel Parts," International J ournal of Advanced Manufacturing Technology, Vol. 65, No. 9-12, pp. 1397-1407, 2013.   DOI
15 P.D. McFadden and J.D. Smith, "Monitoring and Diagnosis of Rolling Element Bearing Using Artificial Neural Networks," IEEE Transactions on Industrial Electronics, Vol. 40, No. 2, pp. 209-217, 1993.   DOI
16 M. Nouri, B.K. Fussell, B.L. Ziniti, and E. Linder, "RealTime Tool Wear Monitoring in Milling Using a Cutting Condition Independent Method," International Journal of Machine Tools and Manufacture, Vol. 89, pp. 1-13, 2015.   DOI