Browse > Article
http://dx.doi.org/10.12989/scs.2019.33.3.445

Transmission of ultrasonic guided wave for damage detection in welded steel plate structures  

Liu, Xinpei (School of Civil Engineering, Faculty of Engineering, The University of Sydney)
Uy, Brian (School of Civil Engineering, Faculty of Engineering, The University of Sydney)
Mukherjee, Abhijit (School of Civil and Mechanical Engineering, Curtin University)
Publication Information
Steel and Composite Structures / v.33, no.3, 2019 , pp. 445-461 More about this Journal
Abstract
The ultrasonic guided wave-based technique has become one of the most promising methods in non-destructive evaluation and structural health monitoring, because of its advantages of large area inspection, evaluating inaccessible areas on the structure and high sensitivity to small damage. To further advance the development of damage detection technologies using ultrasonic guided waves for the inspection of welded components in structures, the transmission characteristics of the ultrasonic guided waves propagating through welded joints with various types of defects or damage in steel plates are studied and presented in this paper. A three-dimensional (3D) finite element (FE) model considering the different material properties of the mild steel, high strength steel and austenitic stainless steel plates and their corresponding welded joints as well as the interaction condition of the steel plate and welded joint, is developed. The FE model is validated against analytical solutions and experimental results reported in the literature and is demonstrated to be capable of providing a reliable prediction on the features of ultrasonic guided wave propagating through steel plates with welded joints and interacting with defects. Mode conversion and scattering analysis of guided waves transmitted through the different types of weld defects in steel plates are performed by using the validated FE model. Parametric studies are undertaken to elucidate the effects of several basic parameters for various types of weld defects on the transmission performance of guided waves. The findings of this research can provide a better understanding of the transmission behaviour of ultrasonic guided waves propagating through welded joints with defects. The method could be used for improving the performance of guided wave damage detection methods.
Keywords
ultrasonic guided wave; transmission; weld; steel plate; damage detection; finite element model;
Citations & Related Records
Times Cited By KSCI : 5  (Citation Analysis)
연도 인용수 순위
1 Lu, X., Lu, M., Zhou, L.-M., Su, Z., Cheng, L., Ye, L. and Meng, G. (2011), "Evaluation of welding damage in welded tubular steel structures using guided waves and a probability-based imaging approach", Smart Mater. Struct., 20, 1-15. https://doi.org/10.1088/0964-1726/20/1/015018
2 Marzani, A., Viola, E., Bartoli, L., Lanza Di Scalea, F. and Rizzo, P. (2008), "A semi-analytical finite element formulation for modelling stress wave propagation in axisymmetric damped waveguides", J. Sound Vib., 318, 488-505. https://doi.org/10.1016/j.jsv.2008.04.028   DOI
3 Moreau, L. and Castaings, M. (2008), "The use of an orthogonally relation for reducing the size of finite element models for 3D guided waves scattering problem", Ultrasonics, 48(5), 357-366. https://doi.org/10.1016/j.ultras.2008.01.005   DOI
4 Murta, R.H.F., Vieira, F.D.A., Santos, V.O. and de Moura, E.P. (2018), "Welding defect classification from simulated ultrasonic signals", J. Nondestructive Eval., 37(3), 40. https://doi.org/10.1007/s10921-018-0496-y   DOI
5 Rose, J.L. (2014), Ultrasonic Guided Waves in Solid Media, Cambridge University Press, New York, NY, USA.
6 Sargent, J.P. (2006), "Corrosion detection in welds and heat-affected zones using ultrasonic Lamb waves", Insight: Non-Destructive Testing and Condition Monitoring, 48(3), 160-167. https://doi.org/10.1784/insi.2006.48.3.160   DOI
7 Serey, V., Quaegebeur, N., Micheau, P., Masson, P., Castaings, M. and Renier, M. (2018), "Selective generation of ultrasonic guided waves in a bi-dimensional waveguide", Struct. Health Monitor., 1475921718808220. https://doi.org/10.1177/1475921718808220
8 Sharma, S. and Mukherjee, A. (2014), "A non-contact technique for damage monitoring in submerged plates using guided waves", J. Test. Eval., 43(4), 776-791. https://doi.org/10.1520/JTE20120357   DOI
9 Soleimanpour, R. and Ng, C.-T. (2015), "Mode conversion and scattering analysis of guided waves at delaminations in laminated composite beams", Struct. Monitor. Maint., Int. J., 2(3), 213-236. https://doi.org/10.12989/smm.2015.2.3.213
10 Soleimanpour, R. and Ng, C.-T. (2016), "Scattering of the fundamental anti-symmetric Lamb wave at through-thickness notches in isotropic plates", J. Civil Struct. Health Monitor., 6(3), 447-459. https://doi.org/10.1007/s13349-016-0166-7   DOI
11 Staszewski, W.J., Boller, C. and Tomlinson, G.R. (2004), Health Monitoring of Aerospace Structures: Smart Sensor Technologies and Signal Processing, Wiley, New York, NY, USA.
12 Stavridis, J., Papacharalampopoulos, A. and Stavropoulos, P. (2018), "Quality assessment in laser welding: a critical review", Int. J. Adv. Manuf. Technol., 94(5-8), 1825-1847. https://doi.org/10.1007/s00170-017-0461-4   DOI
13 Stewart, J.R., Gullerud, A.S. and Heinstein, M.W. (2006), "Solution verification for explicit transient dynamics problems in the presence of hourglass and contact forces", Comput. Methods Appl. Mech. Eng., 195, 1499-1516. https://doi.org/10.1016/j.cma.2005.05.043   DOI
14 Su, Z. and Ye, L. (2009), Identification of Damage Using Lamb Waves: From Fundamentals to Applications, Springer Science & Business Media, London, England.
15 Theofanous, M., Saliba, N., Zhao, O. and Gardner, L. (2014), "Ultimate response of stainless steel continuous beams", Thin-Wall. Struct., 83, 115-127. https://doi.org/10.1016/j.tws.2014.01.019   DOI
16 Yang, L. and Ume, C. (2017), "Measurement of weld penetration depths in thin structures using transmission coefficients of laser-generated Lamb waves and neural network", Ultrasonics, 78, 96-109. https://doi.org/10.1016/j.ultras.2017.02.019   DOI
17 Yang, L., Wang, Y., Gao, B., Shi, Y. and Yuan, H. (2014), "Two calculation methods for buckling reduction factors of stainless steel welded I section beams", Thin-Wall. Struct., 83, 128-136. https://doi.org/10.1016/j.tws.2014.01.012   DOI
18 Yang, Y., Ng, C.-T. and Kotousov, A. (2019), "Second harmonic generation of guided wave at crack-induced debonding in FRP-strengthened metallic plates", Int. J. Struct. Stabil. Dyn., 19(1), 1940006. https://doi.org/10.1142/S0219455419400066   DOI
19 Yuan, H.X., Wang, Y.Q., Gardner, L. and Shi, Y.J. (2014), "Local-overall interactive buckling of welded stainless steel box section compression members", Eng. Struct., 67, 62-76. https://doi.org/10.1016/j.engstruct.2014.02.012   DOI
20 Zhang, L., Luo, W. and Rose, J.L. (2006), "Ultrasonic guided wave focusing beyond welds in a pipeline", AIP Conference Proceedings, 820, 877-884. https://doi.org/10.1063/1.2184618
21 Alleyne, D. and Cawley, P. (1991), "A two-dimensional Fourier transform method for the measurement propagating multimode signals", J. Acoust. Soc. Am., 89, 1159-1168. https://doi.org/10.1121/1.400530   DOI
22 Alleyne, D.N. and Cawley, P. (1992), "The interaction of Lamb waves with defects", IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, 39(3), 381-397. https://doi.org/10.1109/58.143172   DOI
23 AS/NZS 1554.1 (2014), Structural steel welding Part 1: Welding of steel structures, Standards Australia (SA); Sydney, Australia.
24 AS/NZS 1554.4 (2014), Structural steel welding Part 4: Welding of high strength quenched and tempered steels, Standards Australia (SA); Sydney, Australia.
25 AS/NZS 1554.6 (2012), Structural steel welding Part 6: Welding stainless steels for structural proposes, Standards Australia (SA); Sydney, Australia.
26 Bathe, K.J. (1982), Finite Element Procedures in Engineering Analysis, Prentice-Hall, Englewood Cliffs, New Jersey, USA.
27 Cawley, P. and Alleyne, D.N. (1996), "The use of Lamb waves for the long range inspection of large structures", Ultrasonics, 34, 287-290. https://doi.org/10.1016/0041-624X(96)00024-8   DOI
28 Zhou, H., Han, Z., Du, D. and Chen, Y. (2018), "A combined marching and minimizing ray-tracing algorithm developed for ultrasonic array imaging and austenitic welds", NDT & E International, 95, 45-56. https://doi.org/10.1016/j.ndteint.2018.01.008   DOI
29 Zuo, P., Yu, X. and Fan, Z. (2017), "Numerical modeling of embedded solid waveguides using SAFE-PML approach using a commercially available finite element package", NDT & E International, 90, 11-23. https://doi.org/10.1016/j.ndteint.2017.04.003   DOI
30 Hellier, C. and Shakinovsky, M. (2012), Handbook of Non-Destructive Evaluation, McGraw-Hill Education, New York, NY, USA.
31 Choi, Y. and Kwon, Y.B. (2018), "Direction strength method for high strength steel welded section columns", Steel Compos. Struct., Int. J., 29(4), 509-526. https://doi.org/10.12989/scs.2018.29.4.509
32 Consonni, M., Wee, C.F. and Schneider, C. (2012), "Manufacturing of welded joints with realistic defects", Insight: Non-Destructive Testing and Condition Monitoring, 54(2), 76-81. https://doi.org/10.1784/insi.2012.54.2.76   DOI
33 Ding, F.X., Yin, Y.X., Wang, L., Yu, Y., Luo, L. and Yu, Z.W. (2019), "Confinement coefficient of concrete filled square stainless steel tubular stub columns", Steel Compos. Struct., Int. J., 30(4), 337-350. https://doi.org/10.12989/scs.2019.30.4.337
34 Ditchburn, R.J., Burke, S.K. and Scala, C.M. (1996), "NDT of weld: state of the art", NDT&E International, 29(2), 111-117. https://doi.org/10.1016/0963-8695(96)00010-2   DOI
35 Fan, Z. and Lowe, M.J.S. (2012), "Interaction of weld-guided waves with defects", NDT & E International, 47, 124-133. https://doi.org/10.1016/j.ndteint.2012.01.001   DOI
36 Gravenkamp, H., Prager, J., Saputra, A.A. and Song, C. (2012), "The simulation of Lamb waves in a cracked plate using the scaled boundary finite element method", J. Acoust. Soc. Am., 132, 1358-1367. https://doi.org/10.1121/1.4740478   DOI
37 Halmshaw, R. (1997), Introduction to the Non-Destructive Testing of Welded Joints, Woodhead Publishing, Cambridge, England.
38 Hibbit, H.D., Karlsson, B.I. and Sorensen, E.P. (2016), ABAQUS 2016 User's Manual, Hibbitt, Karlsson & Sorensen Inc, Pawtucket, RI, USA.
39 Huang, Z., Li, D., Uy, B., Thai, H.T. and Hou, C. (2019), "Local and post-local buckling of fabricated high-strength steel and composite columns", J. Constr. Steel Res., 154, 235-249. https://doi.org/10.1016/j.jcsr.2018.12.004   DOI
40 Joo, H.S., Moon, J., Sung, I.-H. and Lee, H.-E. (2015), "Moment redistribution of continuous composite I-girder with high strength steel", Steel Compos. Struct., Int. J., 18(4), 873-887. https://doi.org/10.12989/scs.2015.18.4.873   DOI
41 Juluri, N., Lowe, M. and Cawley, P. (2007), "The guiding of ultrasound by a welded joint in a plate", AIP Conference Proceedings, 894, 1079-1086. https://doi.org/10.1063/1.2718087
42 Kamas, T., Giurgiutiu, V. and Lin, B. (2015), "Quasi-Rayleigh waves in butt-welded thick steel plate", AIP Conference Proceedings, 1650, 686-694. https://doi.org/10.1063/1.4914669
43 Kundu, T. (2016), Ultrasonic and Electromagnetic NDE for Structure and Material Characterization: Engineering and Biomedical Applications, CRC Press, New York, NY, USA.
44 Li, D., Uy, B., Aslani, F. and Hou, C. (2019), "Behaviour and design of spiral-welded stainless steel tubes subjected to axial compression", J. Constr. Steel Res., 154, 67-83.   DOI
45 Lian, M., Su, M. and Guo Y. (2015), "Seismic performance of eccentrically braced frames with high strength steel combination", Steel Compos. Struct., Int. J., 18(6), 1517-1539. https://doi.org/10.12989/scs.2015.18.6.1517   DOI
46 Lian, M., Su, M. and Guo, Y. (2017), "Experimental performance of Y-shaped eccentrically braced frames fabricated with high strength steel", Steel Compos. Struct., Int. J., 24(4), 441-453. https://doi.org/10.12989/scs.2017.24.4.441
47 Lowe, M.J.S. and Diligent, O. (2002), "Low-frequency reflection characteristics of the S0 Lamb wave from a rectangular notch in a plate", J. Acoust. Soc. Am., 111, 64-74. https://doi.org/10.1121/1.1424866   DOI
48 Lowe, M.J.S., Cawley, P., Kao, J.-Y. and Diligent, O. (2002), "The low frequency reflection characteristics of the fundamental antisymmetric Lamb wave a0 from a rectangular notch in a plate", J. Acoust. Soc. Am., 112, 2612-2622. https://doi.org/10.1121/1.1512702   DOI