Browse > Article
http://dx.doi.org/10.12989/sem.2022.83.3.293

Reliability-based combined high and low cycle fatigue analysis of turbine blade using adaptive least squares support vector machines  

Ma, Juan (Research Center of Applied Mechanics, School of Electro-Mechanical Engineering, Xidian University)
Yue, Peng (Research Center of Applied Mechanics, School of Electro-Mechanical Engineering, Xidian University)
Du, Wenyi (Shaanxi Key Laboratory of Space Extreme Detection, Xidian University)
Dai, Changping (Research Center of Applied Mechanics, School of Electro-Mechanical Engineering, Xidian University)
Wriggers, Peter (Institute of Continuum Mechanics, Leibniz University Hannover)
Publication Information
Structural Engineering and Mechanics / v.83, no.3, 2022 , pp. 293-304 More about this Journal
Abstract
In this work, a novel reliability approach for combined high and low cycle fatigue (CCF) estimation is developed by combining active learning strategy with least squares support vector machines (LS-SVM) (named as ALS-SVM) surrogate model to address the multi-resources uncertainties, including working loads, material properties and model itself. Initially, a new active learner function combining LS-SVM approach with Monte Carlo simulation (MCS) is presented to improve computational efficiency with fewer calls to the performance function. To consider the uncertainty of surrogate model at candidate sample points, the learning function employs k-fold cross validation method and introduces the predicted variance to sequentially select sampling. Following that, low cycle fatigue (LCF) loads and high cycle fatigue (HCF) loads are firstly estimated based on the training samples extracted from finite element (FE) simulations, and their simulated responses together with the sample points of model parameters in Coffin-Manson formula are selected as the MC samples to establish ALS-SVM model. In this analysis, the MC samples are substituted to predict the CCF reliability of turbine blades by using the built ALS-SVM model. Through the comparison of the two approaches, it is indicated that the reliability model by linear cumulative damage rule provides a non-conservative result compared with that by the proposed one. In addition, the results demonstrate that ALS-SVM is an effective analysis method holding high computational efficiency with small training samples to gain accurate fatigue reliability.
Keywords
active learning strategy; combined high and low cycle fatigue; least squares support vector machines; reliability assessment; turbine blade;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Zhou, Q., Wang, Y., Jiang, P., Shao, X., Choi, S. K., Hu, J., ... & Meng, X. (2017), "An active learning radial basis function modeling method based on self-organization maps for simulation-based design problems", Knowl.-Bas. Syst., 131, 10-27. https://doi.org/10.1016/j.knosys.2017.05.025.   DOI
2 Zhu, S.P., Foletti, S. and Beretta, S. (2017), "Probabilistic framework for multiaxial LCF assessment under material variability", Int. J. Fatig., 103, 371-385. https://doi.org/10.1016/j.ijfatigue.2017.06.019.   DOI
3 Zhu, S.P., Liu, Q., Lei, Q. and Wang, Q.Y. (2018a), "Probabilistic fatigue life prediction and reliability assessment of a high pressure turbine disc considering load variations", Int. J. Damage Mech., 27(10), 1569-1588. https://doi.org/10.1177/1056789517737132.   DOI
4 Zio, E. (2018), "The future of risk assessment", Reliab. Eng. Syst. Saf., 177(9), 176-190. https://doi.org/10.1016/j.ress.2018.04.020.   DOI
5 Yuan, R., Li, H. and Wang, Q. (2019a), "Simulation-based design and optimization and fatigue characteristics for high-speed backplane connector", Adv. Mech. Eng., 11(6), 1-10. https://doi.org/10.1177/1687814019856752.   DOI
6 Yuan, R., Li, H., Gong, Z., Tang, M. and Li, W. (2017a), "An enhanced Monte Carlo simulation-based design and optimization method and its application in the speed reducer design", Adv. Mech. Eng., 9(9), 1-7. https://doi.org/10.1177/1687814017728648.   DOI
7 Yuan, R., Meng, D. and Li, H. (2016), "Multidisciplinary reliability design optimization using an enhanced saddlepoint approximation in the framework of sequential optimization and reliability analysis", Proc. Inst. Mech. Eng.-Part O: J. Risk Reliab., 230(6), 570-578. https://doi.org/10.1177/1748006X16673500.   DOI
8 Yuan, R., Tang, M., Wang, H. and Li, H. (2019), "A reliability analysis method of accelerated performance degradation based on Bayesian strategy", IEEE Access, 7, 169047-169054. https://doi.org/10.1109/ACCESS.2019.2952337.   DOI
9 Yue, P., Ma, J., Zhou, C.H., Jiang, H. and Wriggers, P. (2020), "A fatigue damage accumulation model for reliability analysis of engine components under combined cycle loadings", Fatig. Fract. Eng. Mater. Struct., 43(8), 1880-1892. https://doi.org/10.1111/ffe.13246.   DOI
10 Yue, P., Ma, J., Huang, H., Shi, Y. and Zu, J.W. (2021b), "Threshold damage-based fatigue life prediction of turbine blades under combined high and low cycle fatigue", Int. J. Fatig., 150, 106323. https://doi.org/10.1016/j.ijfatigue.2021.106323.   DOI
11 Song, L.K., Bai, G.C. and Fei, C.W. (2019), "Probabilistic LCF life assessment for turbine discs with DC strategy-based wavelet neural network regression", Int. J. Fatig., 119, 204-219. https://doi.org/10.1016/j.ijfatigue.2018.10.005.   DOI
12 Schweizer, C., Seifert, T., Nieweg, B., von Hartrott, P. and Riedel, H. (2011), "Mechanisms and modeling of fatigue crack growth under combined low and high cycle fatigue loading", Int. J. Fatig., 33(2), 194-202. https://doi.org/10.1016/j.ijfatigue.2010.08.008.   DOI
13 Socie, D. and Morrow, J. (1980), "Review of contemporary approaches to fatigue damage analysis", Risk and Failure Analysis for Improved Performance and Reliability, Eds. Burke, J.J. and Weiss, V., Plenum Publication Corp., New York, NY
14 Song, H., Choi, K.K., Lee, I., Zhao, L. and Lamb, D. (2011), "Adaptive virtual support vector machine for the reliability analysis of high-dimensional problems", Struct. Multidisc. Optim., 47(4), 479-491. https://doi.org/10.1007/s00158-012-0857-6.   DOI
15 Wang, B.W., Tang, W.Z., Song, L.K. and Bai, G.C. (2020), "PSOLSSVR: A surrogate modeling approach for probabilistic flutter evaluation of compressor blade", Struct., 28, 1634-1645. https://doi.org/10.1016/j.istruc.2020.10.007.   DOI
16 Zhu, S.P., Liu, Q., Zhou, J. and Yu, Z.Y. (2018b), "Fatigue reliability assessment of turbine discs under multi-source uncertainties", Fatig. Fract. Eng. Mater. Struct., 41(6), 1291-1305. https://doi.org/10.1111/ffe.12772.   DOI
17 Song, L.K., Fei, C.W., Wen, J. and Bai, G.C. (2017), "Multi-objective reliability-based design optimization approach of complex structure with multi-failure modes", Aerosp. Sci. Technol., 64, 52-62. https://doi.org/10.1016/j.ast.2017.01.018.   DOI
18 Xiao, N.C., Zuo, M.J. and Zhou, C. (2018), "A new adaptive sequential sampling method to construct surrogate models for efficient reliability analysis", Reliab. Eng. Syst. Saf., 169, 330-338. https://doi.org/10.1016/j.ress.2017.09.008.   DOI
19 Yu, S. and Li, Y. (2021), "Active learning Kriging model with adaptive uniform design for time-dependent reliability analysis". IEEE Access, 9, 1-10. https://doi.org/10.1109/ACCESS.2021.3091875.   DOI
20 Yuan, R. and Li, H. (2017), "A multidisciplinary coupling relationship coordination algorithm using the hierarchical control methods of complex systems and its application in multidisciplinary design optimization", Adv. Mech. Eng., 9(1), 1-11. https://doi.org/10.1177/1687814016685222.   DOI
21 Bourinet, J.M., Deheeger, F. and Lemaire, M. (2011), "Assessing small failure probabilities by combined subset simulation and Support Vector Machines", Struct. Saf., 33(6), 343-353. https://doi.org/10.1016/j.strusafe.2011.06.001.   DOI
22 Academic Committee of the Superalloys (2012), China Superalloys Handbook, China Zhijian Publishing House & Standards Press of China, Beijing, China.
23 Basudhar, A. and Missoum, S. (2008), "Adaptive explicit decision functions for probabilistic design and optimization using support vector machines", Comput. Struct., 86(19-20), 1904-1917. https://doi.org/10.1016/j.compstruc.2008.02.008.   DOI
24 Beretta, S., Foletti, S., Rusconi, E., Riva, A. and Socie, D. (2016), "A log-normal format for failure probability under LCF: Concept, validation and definition of design curve", Int. J. Fatig., 82, 2-11. https://doi.org/10.1016/j.ijfatigue.2015.08.027.   DOI
25 Carter, T.J. (2005), "Common failures in gas turbine blades", Eng. Fail. Anal., 12(2), 237-247. https://doi.org/10.1016/j.engfailanal.2004.07.004.   DOI
26 Coffin, L.F. (1954), "A study of the effects of cyclic thermal stress in a ductile metal", Trans. ASME, 76, 931-950.
27 Zhang, C.Y., Lu, C., Fei, C. W., Wei, W.L., Hao, G.P. and Sun, X.D. (2015a), "Reliability analysis of aeroengine blade based on extremum response surface method", J. Harbin Univ. Sci. Technol., 20(2), 5-10.
28 Yue, P., Ma, J., Zhou, C.H., Zu, W.J. and Shi, B.Q. (2021a), "Dynamic fatigue reliability analysis of turbine blades under the combined high and low cycle loadings", Int. J. Damage Mech., 30(6), 828-844. https://doi.org/10.1177/1056789520986854.   DOI
29 Gao, H.F., Wang, A.J., Bai, G.C., Wei, C.M. and Fei, C.W. (2018), "Substructure-based distributed collaborative probabilistic analysis method for low-cycle fatigue damage assessment of turbine blade-disk", Aerosp. Sci. Technol., 79, 636-646. https://doi.org/10.1016/j.ast.2018.06.023.   DOI
30 Zeng, J.Y., Tan, Z.H., Matsunaga, T. and Shirai, T. (2019), "Generalization of parameter selection of SVM and LS-SVM for regression", Mach. Learn. Knowl. Extra., 1, 745-755. https://doi.org/10.3390/make1020043.   DOI
31 Li, H., Teixeira, A.P. and Soares, C.G. (2020), "A two-stage failure mode and effect analysis of offshore wind turbines", Renew. Energy, 162, 1438-1461. https://doi.org/10.1016/j.renene.2020.08.001.   DOI
32 Dungey, C. and Bowen, P. (2004), "The effect of combined cycle fatigue upon the fatigue performance of Ti-6Al-4V fan blade material", J. Mater. Proc. Technol., 153(22), 374-379. https://doi.org/10.1016/j.jmatprotec.2004.04.403.   DOI
33 Gao, H.F., Fei, C.W., Bai, G.C. and Ding, L. (2016), "Reliability-based low-cycle fatigue damage analysis for turbine blade with thermo-structural interaction", Aerosp. Sci. Technol., 49, 289-300. https://doi.org/10.1016/j.ast.2015.12.017.   DOI
34 Hong, L., Li, H. and Peng, K. (2020), "A combined radial basis function and adaptive sequential sampling method for structural reliability analysis", Appl. Math. Model., 90, 375-393. https://doi.org/10.1016/j.apm.2020.08.042.   DOI
35 Zhu, S.P., Yu, Z.Y., Correia, J., Jesus, A.D. and Berto, F. (2018), "Evaluation and comparison of critical plane criteria for multiaxial fatigue analysis of ductile and brittle materials", Int. J. Fatig., 112, 279-288. https://doi.org/10.1016/j.ijfatigue.2018.03.028.   DOI
36 Kumari, S., Satyanarayana, D. and Srinivas, M. (2014), "Failure analysis of gas turbine rotor blades", Eng. Fail. Anal., 45, 234-244. https://doi.org/10.1016/j.engfailanal.2014.06.003.   DOI
37 Li, H., Diaz, H. and Soares, C.G. (2021), "A developed failure mode and effect analysis for floating offshore wind turbine support structures", Renew. Energy, 164, 133-145. https://doi.org/10.1016/j.renene.2020.09.033.   DOI
38 Li, H., Diaz, H. and Soares, C.G. (2021b), "A failure analysis of floating offshore wind turbines using AHP-FMEA methodology", Ocean Eng., 234, 109261. https://doi.org/10.1016/j.oceaneng.2021.109261.   DOI
39 Li, H., Huang, C.G. and Soares, C.G. (2022), "A real-time inspection and opportunistic maintenance strategies for floating offshore wind turbines", Ocean Eng., 256, 111433. https://doi.org/10.1016/j.oceaneng.2022.111433.   DOI
40 Li, H., Huang, H.Z., Li, Y.F. and Zhou, J. (2018), "Physics of failure-based reliability prediction of turbine blades using multisource information fusion", Appl. Soft Comput., 72, 624-635. https://doi.org/10.1016/j.asoc.2018.05.015.   DOI
41 Gao, H., Wang, A., Zio, E. and Bai, G. (2020), "An integrated reliability approach with improved importance sampling for low-cycle fatigue damage prediction of turbine disks", Reliab. Eng. Syst. Saf., 199, 106819. https://doi.org/10.1016/j.ress.2020.106819.   DOI
42 Zhang, C.Y., Wei, J.S., Jing, H.Z., Fei, C.W. and Tang, W.Z. (2019), "Reliability-based low fatigue life analysis of turbine blisk with generalized regression extreme neural network method". Mater., 12(9), 1545-1560. https://doi.org/10.3390/ma12091545.   DOI
43 Li, W., Li, C., Gao, B.L. and Xiao, M. (2020b), "Risk based design optimization under hybrid uncertainties", Eng. Comput., 1, 1-13. https://doi.org/10.1007/s00366-020-01196-4.   DOI
44 Manson, S.S. (1954), "Behavior of materials under conditions of thermal stress", National Advisory Commission on Aeronautics, Report 1170, Lewis Flight Propulsion Laboratory, Cleveland.
45 Li, H., Soares, C.G. and Huang, H.Z. (2020a), "Reliability analysis of floating offshore wind turbine using Bayesian network", Ocean Eng., 217, 107827. https://doi.org/10.1016/j.oceaneng.2020.107827.   DOI
46 Yuan, R., Li, H. and Wang, Q. (2018), "An enhanced genetic algorithm-based multi-objective design optimization strategy", Adv. Mech. Eng., 10(7), 1-6. https://doi.org/10.1177/1687814018784836.   DOI
47 Du, W., Luo, Y., Wang, Y. and Ma, L. (2019a), "A general framework for fatigue reliability analysis of a high temperature component", Qual. Reliab. Eng. Int., 35(1), 292-303. https://doi.org/10.1002/qre.2399.   DOI
48 Du, W., Wang, Y. and Luo, Y. (2019), "A reliability-based fatigue design for mechanical components under material variability", Qual. Reliab. Eng. Int., 36(5), 1-15. https://doi.org/10.1002/qre.2586.   DOI
49 Gao, H.F. and Bai, G.C. (2015), "Reliability analysis on resonance for low-pressure compressor rotor blade based on least squares support vector machine with leave-one-out cross-validation", Adv. Mech. Eng., 7(4), 1-11. https://doi.org/10.1088/1757-899X/225/1/012102.   DOI
50 Niu, X.P., Wang, R.Z., Liao, D., Zhu, S.P., Zhang, X.C. and Keshtegar, B. (2020), "Probabilistic modeling of uncertainties in fatigue reliability analysis of turbine bladed disks", Int. J. Fatig., 142, 105912. https://doi.org/10.1016/j.ijfatigue.2020.105912.   DOI
51 Pan, Q. and Dias, D. (2017), "An efficient reliability method combining adaptive Support Vector Machine and Monte Carlo Simulation", Struct. Saf., 67, 85-95. https://doi.org/10.1016/j.strusafe.2017.04.006.   DOI
52 Zhang, C.Y., Lu, C., Fei, C.W., Liu, L.J., Choy, Y.S. and Su, X.G. (2015), "Multiobject reliability analysis of turbine blisk with multidiscipline under multiphysical field interaction", Adv. Mater. Sci. Eng., 2015, Article ID 649046. https://doi.org/10.1155/2015/649046.   DOI
53 Gao, H.F., Zio, E., Guo, J.J., Bai, G.C. and Fei, C.W. (2020a), "Dynamic probabilistic-based LCF damage assessment of turbine blades regarding time-varying multi-physical field loads", Eng. Fail. Anal., 108, 104193. https://doi.org/10.1016/j.engfailanal.2019.104193.   DOI
54 Hou, N.X., Wen, Z.X., Yu, Q.M. and Yue, Z.F. (2009), "Application of a combined high and low cycle fatigue life model on life prediction of SC blade", Int. J. Fatig., 31, 616-619. https://doi.org/10.1016/j.ijfatigue.2008.03.021.   DOI
55 Hu, D.Y. and Wang, R.Q. (2013), "Combined fatigue experiments on full scale turbine components", Aircraft Eng. Aerosp. Technol., 85(1), 4-9. https://doi.org/10.1108/00022661311294085.   DOI
56 Li, H., Deng, Z.M., Golilarz, N.A. and Soares, C.G. (2021a), "Reliability analysis of the main drive system of a CNC machine tool including early failures", Reliab. Eng. Syst. Saf., 215, 107846. https://doi.org/10.1016/j.ress.2021.107846.   DOI
57 Zhang, Y.K., Guo, S.X., Zhang, Z.P. and Shang, B.L. (2019a), "Modified three-parameter model to predict compressor blade fatigue life under vibration loading", J. Aerosp. Eng., 32(4), 04019034. https://doi.org/10.1061/(ASCE)AS.1943-5525.0001009.   DOI