Browse > Article
http://dx.doi.org/10.7736/KSPE.2015.32.12.1073

Investigation of Structural Safety of Monobloc Tubular Drive Shaft Subjected to Torque  

Guk, Dae-Sun (Department of Mechanical Engineering, Chosun University)
Ahn, Dong-Gyu (Department of Mechanical Engineering, Chosun University)
Lee, Ho-Jin (Department of Mechanical Engineering, Chosun University)
Jung, Jong-Hoon (Dae Sung Korea, Co., Ltd.)
Publication Information
Abstract
A drive shaft is used to transmit torque and rotation through the connection of components of a drive train. Recently, a monobloc drive shaft without welding regions is developed to improve the safety of the drive shaft. The drive shaft bears the shear stress induced by torque. The objective of this paper is to investigate into the structural safety of a monobloc tubular drive shaft subjected to torque. Elasto-plastic finite element (FE) analysis is performed to estimate the deformation behavior of the drive shaft and stress-strain distribution in the drive shaft. Several techniques are used to create finite element (FE) model of the monobloc tubular drive shaft subjected to torque. Through the comparison of the results of FE analyses with those of experiments from the viewpoint of rotational angle, appropriate correction coefficients for different load conditions are estimated. The safety of the tubular drive shaft is examined using the results of FE analyses for different load conditions. Finally, it is noted that the designed tubular drive shaft has a sufficient structural safety.
Keywords
Integrated tubular drive shaft; Torque; Structural safety; Elasto-Plastic finite element analysis;
Citations & Related Records
Times Cited By KSCI : 3  (Citation Analysis)
연도 인용수 순위
1 Bayrakceken, H., Tasgetiren, S., and Yavuz, I., "Two Case of Failure in the Power Transmission System on Vehicles: A Universal Joint Yoke and a Drive Shaft," Engineering Failure Analysis, Vol. 14, No. 4, pp. 716-724, 2007.   DOI
2 Lim, S. J., Lee, N. K., Na, K. H., and Lee, C. H., "Performance Characteristics of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process," Transactions of Materials Processing, Vol. 12, No. 7, pp. 645-661, 2003.
3 Lim, S. J., Lee, N. K., and Lee, C. H., "Vibration Mode and Durability Characteristics of Automotive TDS Using Rotary Swaging Process for Incremental Forming," Transactions of Materials Processing, Vol. 13, No. 5, pp. 127-133, 2005.
4 Amborn, P., Frielingsdorf, H., Ghosh, S. K., and Greulich, K., "Modern Side-Shafts for Passenger Cars: Manufacturing Processes I," Journal of Material Processing Technology, Vol. 48, No. 1-3, pp. 13-24, 1995.   DOI
5 Schmieder, F. and Kettner, P., "Manufacturing of Hollow Transmission Shafts via Bulk-Metal Forming," Journal of Material Processing Technology, Vol. 71, No. 1, pp. 113-118, 1997.   DOI
6 Kim, W. K., Ko, J. B., and Kim, H. B., "A Study on the Design on the Tubular Drive Shaft," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 8, No. 3, pp. 7-12, 2009.
7 Seol, S. S., Jung, J. H., and Lee, C. H., "A Study on the Optimized Drawing Process Design of a Seamless High-Strength Tubular Drive Shaft for Automobiles," Proc. of KSPE Autumn Conference, p. 361, 2004.
8 Rautaruukki Corporation, "Hot Rolled Hardenable Boron Steels," http://www.ruukki.com/Steel/Hotrolled-steels/Wear-resistant-steels/Hardenable-boronsteel (Accessed 9 November, 2015)
9 Ju, W. S., Han, G. Y., Min, B. H., Shim, J. G., Lee, G. H., et al., "Mechanical Design," Samsung Books, pp. 617-717, 2008.
10 eFatigue, "Fatigue Analysis on the Web," https://www.efatigue.com/ (Accessed 9 November, 2015)
11 Bannantine, J. A., Comer, J. J., and Handrock, J. L., "Fundamentals of Metal Fatigue Analysis," Prentice Hall, pp. 1-87, 1990.
12 Zhu, Y., "Fatigue Strength," http://www.mae.ncsu.edu/zhu/courses/mae316/lecture/9-Fatigue_Shig.pdf (Accessed 9 November, 2015)
13 Diesburg, D. E. and Eldis, G. T., "Fracture Resistance of Various Carburized Steels," Metallurgical Transactions A, Vol. 9, No. 11, pp. 1561-1570, 1978.   DOI
14 Kim, D. W. and Lim, B. S., "Plasma and Vacuum Carburizing Processes and Mechanical Properties of SCM 415 Steel," Journal of Mechanical Science and Technology, Vol. 13, No. 8, pp. 634-641, 1999.
15 Gao, Y., Yao, M., Yang, Q., Zhao, Y., Lu, F., et al., "Influence of Carburization Followed by Shot Peening on Fatigue Property of 20CrMnTi Steel," Journal of Materials Engineering and Performance, Vol. 14, No. 5, pp. 591-595, 2005.   DOI
16 Choi, H. M., Park, Y. H., Shin, Y. T., and Kim, M. H., "The Effect of Fatigue Strength according to Carburizing Depth," Journal of Welding and Joining, Vol. 32, No. 4, pp. 34-38, 2014.   DOI
17 Major, S., Jakl, V., and Hubalovsky, S., "Effect of Carburizing on Fatigue Life of High Strength Steel Specimen under Push-Pull Loading," Advances in Engineering Mechanics and Materials, pp. 143-146, 2014.