Browse > Article
http://dx.doi.org/10.7736/KSPE.2013.30.3.317

A Study on Mixing Characteristics of Two-component Polyurethane for In-mold Coating  

Lee, Ho Sang (Department of Aeronautical & Mechanical Design Engineering, Korea National Univ. of Transportation)
Kim, Dong Mi (Department of Aeronautical & Mechanical Design Engineering, Korea National Univ. of Transportation)
Publication Information
Abstract
In-mold coating is a reactive fluid designed to improve the surface quality of injection molded thermoplastic substrate in functional and cosmetic properties. In this study, a mixing head for in-mold coating was designed, and mixing characteristics of two-component polyurethane flowing through runner were investigated based on flow simulations. In order to achieve uniform mixing of two components injected through straight mixing head, an impingement aftermixer was used in runner design. Semi-circular cross-section was better than circular one for runners for uniform mixing. With increasing runner length and flow rate, mixing became more uniform. In addition, the degree of mixing was more improved with decreasing viscosity of isocyanate.
Keywords
In-Mold Coating; Mixing Head; Polyurethane; Aftermixer; Runner; Two-Component; Volume Fraction;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Zuyev, K. S. and Castro, J. M., "Applications of chemo-rheology to develop process windows in reactive in-mold coating," Journal of Polymer Engineering, Vol. 22, No. 4, pp. 233-260, 2002.
2 Zuyev, K. S. and Castro, J. M., "Processing studies in reactive in-mold coating for thermoplastic parts," SPE ANTEC'03, pp. 510-514, 2003.
3 Rios, M. C., "Multiple criteria optimization studies in reactive in-mold coating," Ph.D. Thesis, Industrial and Systems Engineering, The Ohio State University, 2002.
4 Gite, V. V., Rajput, S. D., and Yemul, O. S., "Advances in polyurethane coating technologies," Chemical Weekly, Vol. 58, No. 2, pp. 201-208, 2012.
5 Gruber, M., "Integrated system for producing composites," KraussMaffei Technologies, US Patent, No. 0317893, 2008.
6 Gruber, M., "Method for producing a coated composite component," KraussMaffei Technologies, US Patent, No. 0243148, 2009.
7 Tucker, C. L. and Suh, N. P., "Mixing for reaction injection molding. I. Impingement mixing of liquids," Polymer Engineering and Science, Vol. 20, No. 13, pp. 875-886, 1980.   DOI   ScienceOn
8 Tucker, C. L. and Suh, N. P., "Mixing for reaction injection molding. II. Impingement mixing of fiber suspensions," Polymer Engineering and Science, Vol. 20, No. 13, pp. 887-898, 1980.   DOI   ScienceOn
9 ANSYS Inc., "ANSYS CFX User's Manual," 2010.
10 RIM Manufacturing, LLC, "RIM Part and Mold Design," www.rimmfg.com