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http://dx.doi.org/10.7736/KSPE.2013.30.11.1121

Development of Ultrasonic Grinding Wheel for Hybrid Grinding System  

Kim, Kyeong Tae (Chungcheong Regional Division, Korea Institute of Industrial Technology)
Hong, Yun Hyuck (IT Converged Process R&D Group, Korea Institute of Industrial Technology)
Park, Kyung Hee (Future Manufacturing System R&D Group, Korea Institute of Industrial Technology)
Lee, Seok Woo (Chungcheong Regional Division, Korea Institute of Industrial Technology)
Choi, Hon Zong (IT Converged Process R&D Group, Korea Institute of Industrial Technology)
Choi, Young Jae (IT Converged Process R&D Group, Korea Institute of Industrial Technology)
Publication Information
Abstract
Ultrasonic grinding system is that the ultrasonic vibration by ultrasonic actuator is applied on conventional grinding system during grinding process. The Ultrasonic vibration with a frequency of over 20kHz can reduce grinding forces and increase surface quality, material removal rate (MRR) and grinding wheel life. In addition, ultrasonic vibration assisted grinding can be used for the materials that are difficult to cut. In this paper, methodology for ultrasonic tools is studied based on finite element method, and in turn the ultrasonic tools are designed and fabricated. It is found that the ultrasonic tool can vibrate with a frequency of 20kHz and amplitude of $25{\mu}m$. In order to verify the machining performance, the grinding experiment is performed on titanium alloy. By applying ultrasonic vibration, the grinding force and temperature are reduced and MRR is increased compared with the conventional grinding.
Keywords
Ultrasonic Vibration; Ultrasonic Grinding; Ultrasonic Actuator; horn; Grinding Wheel;
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Times Cited By KSCI : 4  (Citation Analysis)
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