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http://dx.doi.org/10.7736/KSPE.2012.29.12.1368

Roll Profile Design Considering Spread in Shape Rolling of Angle Bar by FE-analysis and Response Surface Method  

Lee, Sang Jin (School of Mechanical Engineering, Pusan National Univ.)
Ko, Dae Cheol (Industrial Liaison Innovation Center, Pusan National Univ.)
Lee, Sang Kon (Green Transformation Technology Center, KITECH)
Kim, Byung Min (School of Mechanical Engineering, Pusan National Univ.)
Publication Information
Journal of the Korean Society for Precision Engineering / v.29, no.12, 2012 , pp. 1368-1375 More about this Journal
Abstract
In this paper, a method for prediction of spread is proposed to design proper roll profile taking into account spread in shape rolling of angle bar. The effect of the process variables on spread, such as draught ratio, bending angle and aspect ratio, is analyzed by FE-analysis and response surface method (RSM). Roll profiles for equal angle bar are designed with the spread predicted by the regression equation. Effectiveness of the designed roll profiles are verified by FE-analysis in which the flange length, strain distribution, mean strain and roll torque are compared with those by Geuze. Finally, the proposed method is applied to the design of roll profile for unequal angle bar. As a result, the final product can be obtained within the allowable tolerance of ${\pm}0.5mm$ in length. Therefore, it is found that the prediction of spread can improve the efficiency of design roll profile in shape rolling of angle bar.
Keywords
Shape Rolling; FE-analysis; RSM; Spread; Angle Bar;
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