Browse > Article
http://dx.doi.org/10.7736/KSPE.2012.29.11.1256

Replication Characteristics of Micro-Patterns according to the Vibration Transmission Direction in the Ultrasonic Imprinting Process  

Seo, Young-Soo (Graduate School of NID Fusion Technology, Seoul National Univ. of Science and Technology)
Lee, Ki-Yeon (Graduate School of NID Fusion Technology, Seoul National Univ. of Science and Technology)
Cho, Young-Hak (Dept. Mechanical System Design Engineering, Seoul National Univ. of Science and Technology)
Park, Keun (Dept. Mechanical System Design Engineering, Seoul National Univ. of Science and Technology)
Publication Information
Abstract
The present study covers the ultrasonic patterning process to replicate micro-patterns on a polymer substrate. The ultrasonic patterning process uses ultrasonic waves to generate frictional heat between an ultrasonic horn and the polymer substrate, from which the surface region of the polymer substrate is softened sufficiently for the replication of micro-patterns. The ultrasonic patterning process can divided into two categories according to the direction of vibration transmission: direct patterning and indirect patterning. The direct patterning uses a patterned horn, and the ultrasonic vibration is transferred directly from the patterned horn to the substrate. On the contrary, the indirect patterning process uses a plain horn, and the micro-patterns are engraved on a mold that is located below the substrate. Thus, the micro-patterns are replicated as an indirect manner. In this study, these direct and indirect patterning processes are compared in terms of the replication characteristics. Additionally, the possibility of double-side patterning is also discussed in comparison with the conventional single-side patterning process.
Keywords
Ultrasonic Imprinting; Direct Patterning; Indirect Patterning;
Citations & Related Records
Times Cited By KSCI : 2  (Citation Analysis)
연도 인용수 순위
1 Matsuoka, S. I., "Ultrasonic welding of ceramics/ metals using inserts," J. Mater. Proc. Technol., Vol. 75, No. 1-3, pp. 259-265, 1998.   DOI
2 Fernandez, V. I. and Bersee, H. E. N., "Ultrasonic welding of advanced thermoplastic composites: An investigation on energy-directing surfaces," Adv. Polym. Techol., Vol. 29, No. 2, pp. 112-121, 2010.   DOI
3 Liu, S. J. and Dung, Y. T., "Hot embossing precise structure onto plastic plates by ultrasonic vibration," Polym. Eng. Sci., Vol. 45, No. 7, pp. 1282-1287, 2005.
4 Mekaru, H., Noguchi, T., Goto, H., and Takahashi, M., "Nanoimprint lithography combined with ultrasonic vibration on polycarbonate," Jap. J. Appl. Phys., Vol. 46, No. 9B, pp. 6355-6362, 2007.   DOI
5 Mekaru, H. and Takahashi, M., "Ultrasonic nanoimprint on poly(ethylene terephthalate) at room temperature," Jap. J. Appl. Phys., Vol. 47, No. 6, pp. 5178-5184, 2008.   DOI
6 Schomburg, W. K., Burlage, K., and Gerhardy, C., "Ultrasonic hot embossing," Micromachines, Vol. 2, pp. 157-166, 2011.   DOI
7 Lin, C. H. and Chen, R., "Effect of mold geometries and imprinted polymer resist thickness on ultrasonic nanoimprint lithography," J. Micromech. Microeng., Vol. 17, No. 7, pp. 1220-1231, 2007.   DOI   ScienceOn
8 Seo, Y. S. and Park, K., "Direct patterning of microfeatures on a polymer substrate using ultrasonic vibration," Microsys. Technol., DOI: 10.1007/s00542-012-1524-y, 2012.   DOI
9 Seo, Y. S. and Park, K., "Finite element analysis of an ultrasonic tool horn for pattern forming," J. of the KSPE, Vol. 28, No. 3, pp. 363-369, 2011.   과학기술학회마을
10 Seo, Y. S., Lee, K. Y., and Park, K., "Effect of material flow direction on the replication characteristics of the ultrasonic patterning process," Trans. Mater. Process., Vol. 21, No. 2, pp. 119-125, 2012.   DOI   ScienceOn