Browse > Article

Machining Performance of Optical Glass with Magnetorheological Fluid Jet Polishing  

Kim, Won-Woo (Department of Mechanical Design Engineering, Korea Polytechnic Univ.)
Kim, Wook-Bae (Department of Mechanical Design Engineering, Korea Polytechnic Univ.)
Publication Information
Abstract
As a deterministic finishing process for the optical parts having complex surface, machining performance of the magnetorheological(MR) fluid jet polishing of optical glass are studied and compared with a general water jet polishing. First, design of the jet polishing system which has the special electromagnet-nozzle unit for stabilizing the slurry jet based on MR fluid and the change of jet shape as magnetic field is applied are explained. Second, for the BK7 glass, machining spot and its cross section profile are analyzed and the unique effect of MR fluid jet polishing is shown. Third, both material removal depth and surface roughness are explored in order to investigate the polishing performance of MR fluid jet. With the same ceria abrasives and amount in the polishing slurries, MR fluid jet shows superior machining performance compared to water jet and the difference of material removal mechanism and its resulting performance are described.
Keywords
Magnetorhelogical Fluid; Optical Fabrication; Material Removal Rate; Surface Roughness; Fluid Jet Polishing;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Yi, H. S., Yang, H. S. and Lee, Y. W., "Deterministic Pitch Tool Polishing Using Tool Influence Function," Hankook Kwanghak Hoeji, Vol. 19, No. 4, pp. 422-428, 2008.   DOI
2 Kordonski, W. I., Shorey, A. B. and Sekeres, A., "New magnetically assisted finishing method: material removal with magnetorheological fluid jet," Proceedings of SPIE, Vol. 5180, pp. 107-114, 2003.
3 Sugiyama, K., Harada, K. and Hattori, S., "Influence of impact angle of solid particles on erosion by slurry jet," Wear, Vol. 265, No. 5-6, pp. 713-720, 2008.   DOI   ScienceOn
4 Turenne, S. and Fiset, M., "Modeling of abrasive particle trajectories during erosion by a slurry jet," Wear, Vol. 162-164, No. 2, pp. 678-687, 1993.
5 Brinksmeire, E., Riemer, O., Gessenharter, A. and Autschbach, L., "Finishing of structured surfaces by abrasive polishing," Precision Engineering, Vol. 30, No. 3, pp. 325-336, 2006.   DOI   ScienceOn
6 Booij, S. M., Brug, H, Singh, M. and Braat, J. J. M., "Nanometer deep shaping with fluid jet polishing," Proceedings of SPIE, Vol. 4451, pp. 222-232, 2002.
7 Kordonski, W. I. and Jacobs, S. D., "Magnetorheological Finishing," International Journal of Modern Physics B, Vol. 10, No. 23-24, pp. 2837-2848, 1996.   DOI
8 Horiuchi, O., Ikeno, J., Shibutani, H., Suzuki, H. and Mizkamid, Y., "Nano-abrasion machining of brittle materials and its application to corrective figuring," Precision Engineering, Vol. 31, No. 1, pp. 47-54, 2007.   DOI   ScienceOn
9 Tricard, M., Kordonski, W. I., Shorey, A. B. and Evans, C., "Magnetorheological jet finishing of conformal, freeform and steep concave optics," CIRP Annals, Vol. 55, No. 1, pp. 309-312, 2006.   DOI   ScienceOn
10 Yang, M. Y. and Lee, H. C., "A Study on PC-NC Based Aspherical Lens Polishing System with Minimum Translation Mechanism," Journal of the Korean Society of Precision Engineering, Vol. 18, No. 8, pp. 65-71, 2001.
11 Evans, C. J., Paul, E., Dornfeld, D., Lucca, D. A., Byrne, G., Tricard, M., Klocke, F., Dambon, O. and Mullany, B. A., "Material Removal Mechanisms in Lapping and Polishing," CIRP Annals, Vol. 52, No. 2, pp. 611-633, 2003.   DOI   ScienceOn
12 Braunecker, B., Hentschel, R. and Tiziani, H. J., "Advanced Optics Using Aspherical Elements," SPIE Press, pp. 41-54, 2008.