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Analysis of Polymer Carbonization using Lasers and its Applications for LCD Manufacturing Process  

Ahn, Dae-Hwan (Department of Mechanical Engineering, POSTECH)
Bak, Byoung-Gu (Department of Mechanical Engineering, POSTECH)
Kim, Dong-Eon (Department of Physics, POSTECH)
Kim, Dong-Sik (Department of Mechanical Engineering, POSTECH)
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Abstract
Laser carbonization of a polymer layer can be employed in various applications in the microelectronics industry, e.g repairing brightness pixels of an LCD panel. In this work, the process of thermal degradation of LCD color filter polymer by various laser sources with pulsewidths from CW to fs is studied. LCD pixels are irradiated by the lasers and the threshold irradiance of LCD color filter polymer carbonization is experimentally measured. In the numerical analysis, the transient temperature distribution is calculated and the number density of carbonization in the polymer layer is also estimated. It is shown that all the lasers can carbonize the polymer layers if the output power is adjusted to meet the thermal conditions for polymerization and that pulsed lasers can result in more uniform distribution of temperature and carbonization than the CW laser.
Keywords
Carbonization; Laser Processing; Polymer; Pyrolysis; Thermal Degradation;
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