Browse > Article

Optimization of Processing on Filling Balance of the HR3P Mold Structure  

Kwon, Youn-Suk (Graduated School of Department of Mechanical Engineering, Pukyung Univ.)
Jeong, Yeong-Deug (Department of Mechanical Engineering, Pukyung Univ.)
Publication Information
Abstract
Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalance has been observed. Filling imbalance could be decreased by modifying processing conditions such as injections rate, mold temperature, injection pressure, melt temperature that are related to shear, viscosity. In this study, a series of experiment was conducted to investigate filling imbalance variation when modifying runner layout and polymer and to determine which processing condition influences as the primary cause of filling imbalance in geometrically balanced runner system. The filling imbalance was decreased up to result range of $3{\leq}DFI{\leq}8(%)$ by using a new runner system for balanced filling.
Keywords
DFI; Shear Thinning; HR3P; Design of Experiments; SN ratio;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Beaumont, J. P., Young, J. H. and Jaworski, M. J., "Solving Mold Filling Imbalance in Multi-Cavity Injection Molding," Journal of Injection Molding Technology, Vol. 2, No. 2, pp. 47-58, 1998
2 Young, J. H. and Beaumont, J. P., "Mold Filling Imbalances in Geometrically Balanced Runner System," Journal of Injection Molding Technology, Vol. 1, No. 3, pp. 133-134, 1997
3 Beaumont, J. P., Nagel, R. and Sherman, R., "Successful Injection Molding," Hanser, pp. 58-71, 2002
4 Casaldi, H. E. and Michel, T., "Process Window as Effected by Shear Induced Flow Imbalance in Multicavity Molds," ANTEC 2001, pp. 3112-3115, 2001
5 Montgomery, D. C., "Design and Analysis of Experiments," John Wiley & Sons, pp. 218-246, 2001
6 Han, D. Y. and Jeong, Y. D., "Filling Imbalance of Elastomer TPVs in Injection Mold with Unary Branch Type Runner System," Journal of Korean Society of Precision Engineering, Vol. 25, No. 4, pp. 47-52, 2008   과학기술학회마을   ScienceOn
7 Lee, S. H., "Engineering statistics data analysis by using Minitab," Eretec Inc., pp. 727-775, 2006