Browse > Article

Development of Press Forming Technology for the Multistage Fine Tooth Hub Gear  

Kim Dong-Hwan (진주국제대학교 자동차공학과)
Ko Dae-Cheol (부산대학교 동남권 부품소재 산학협력 혁신사업단)
Lee Sang-Ho (부산대학교 대학원 정밀기계공학과)
Byun Hyun-Sang (부산대학교 대학원 정밀기계공학과)
Kim Byung-Min (부산대학교 기계공학과)
Publication Information
Abstract
This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product for the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.
Keywords
Cold forging; Hub gear; Metal flow; FE-simulation;
Citations & Related Records
Times Cited By KSCI : 5  (Citation Analysis)
연도 인용수 순위
1 Kim, D. H. and Kim, B. M., 'Preform Design of the Bevel Gear for the Warm Forging using Artificial Neural Network,' Journal of KSPE, Vol. 20, pp. 36-43, 2003   과학기술학회마을
2 Altan, T., Oh, S. I. and Gegel, H. L., 'Metal Forming-Fundamentals and Application,' American Society for Metals, OH44073, 1983
3 Dean, T. A., 'The Net-shape Forming of Gears,' Materials and Design, Vol. 21, pp. 271 - 278, 2000   DOI   ScienceOn
4 Cai, J., Dean, T. A. and Hu, Z. M., 'Alternative Die Designs in Net-shape Forging of Gears,' Journal of MPT, Vol. 150, pp. 48 - 55, 2004
5 Alves, M. L., Rodrigues, J. M. C. and Martins, P. A. F., 'Cold Forging of Gears: Experimental and Theoretical Investigation,' Finite Element in Analysis and Design, Vol. 37, pp. 549 - 558, 2001   DOI   ScienceOn
6 Park, J. J. and Lee, J. H., 'FEM Analyses of Hot Forging and Cold Sizing of a Spur Gear,' Journal of KSTP, Vol. 5, pp. 105 - 114, 1996   과학기술학회마을
7 Choi, J., Cho, H. Y. and Jo, C. Y., 'Forging of Spur Gears with Internal Serrations and Design of the Dies,' Journal of MPT, Vol. 104, pp. 1 - 7, 2000   DOI   ScienceOn
8 Lee, Y. K., Lee, S. R., Lee, C. H. and Yang, D. Y., 'Process Modification of Bevel Gear Forging Using Three-dimensional Finite Element Analysis,' Journal of MPT, Vol. 113, pp. 59-63,2001   DOI   ScienceOn
9 Nakano, T., 'Modem applications of complex forming and multi-action forming in cold forging,' Journal of MPT, Vol. 46, pp. 201-226, 1994
10 Park, J. N., Kim, D. H. and Kim, B. M., 'Experimental Investigation on the Flow Control of Hub Clutch for Automobile,' Journal of KSTP, Vol. 11, pp. 430-438, 2002   과학기술학회마을   DOI
11 Choi, J. and Cho, H. Y., 'A Study on the Forging of Spur Gears with Internal Serrations,' Journal of KSPE, Vol. 15, No.2, pp. 81 - 89, 1998   과학기술학회마을
12 Kim, D. H., Kim, D. J. and Kim, B. M., 'The Application of Neural Network and Statistical Method to Process Design in Metal Forming Process,' International Journal of Advanced Manufacturing Technology, Vol. 15, pp. 886 - 894,1999   DOI
13 Kim, D. H., Kim, B. M., Lee, Y. and Min, B. H., 'Friction Characteristics for Surface Finish and the Stoning Direction of Stoning Dies,' Proc. Instn. Mech. Engrs. Part B: J. Engineering Manufacture, Vol. 216, pp. 531 - 542, 2002   DOI   ScienceOn
14 Kim, D. H., Kim, D. J., Ko, D. C., Kim, B. M. and Choi, J. C., 'The Application of Artificial Neural ?Network and Taguchi Method to Process Sequence Design in Metal Forming Processes,' Metals and Materials, Vol. 4, No.3, pp. 548-553, 1998
15 Rumelhart, D. E., Hinton, G. E. and Wiliams, R. J. 'Learning Internal representations by error propagation,' Parallel Distribution Processing Cambridge MA:MIT press, pp. 318-362, 1986
16 Kim, D. H., Ko, D. C. and Kim, B. M., 'Application of Artificial Neural Network and Taguchi Method to Preform Design in Metal Forming Considering Workability,' International Journal of Machine Tools and Manufacture, Vol. 39, No.5, pp. 771-785. 1999   DOI   ScienceOn
17 Kim, D. H., Ko, D. C., Kim, B. M. and Choi, J. C., 'Methodology of Preform Design Considering Workability in Metal Forming by the Artificial Neural Network and Taguchi Method,' Journal of Materials Processing Technology, Vol. 80-81, pp. 487-492, 1998   DOI   ScienceOn
18 Taguchi, G., 'Introduction of Quality Engineering, White Plans,' NY: UNIPUB/Kraus International, 1986
19 Box, G. E., Hunter, W. G. and Hunter, J. S., 'Statistics for Experiments,' New York, John Wiley, 1978
20 Mongomery, D. C., 'Design and Analysis of Experiments,' 3rd edition, New York, John Wiley, 1991
21 Ross, P. J., 'Taguchi Techniques for Quality Engineering,' McGraw-Hili, 1998
22 Kim, D. H. and Kim, B. M., 'Evaluation of Formability for warm Forging of The Bevel Gear on The Lubricants and Surface Roughness,' Journal of ?KSPE, Vol. 22, pp. 21-28, 2005   과학기술학회마을
23 Su, D., Wakelam, M. and Jambunathan, K., 'Integration of a Knowledge-based System, Artificial Neural Networks and Multimedia for Gear Design,' Journal of MPT, Vol. 107, pp. 53 - 59, 2000   DOI   ScienceOn