Browse > Article

The effect of coating wire on the performance of wire electrical discharge machining  

임세환 (국민대학교 자동차공학전문대학원)
김준현 (국민대학교 기계자동차공학부)
김주현 (국민대학교 기계자동차공학부)
Publication Information
Journal of the Korean Society for Precision Engineering / v.21, no.2, 2004 , pp. 177-185 More about this Journal
Abstract
The machining performance of wire electrical discharge machining(WEDM), such as cutting speed, surface roughness and straightness depend on the electrode, and the machining parameters are diverse and affect each other. Therefore operator must have a lot of experiences of the parameter for the better machining performance in WEDM. An approach to minimize the time for determining of parameters setting is proposed. Based on the Taguchi method, the significant factors affecting the machining performance are determined. Types of electrodes are arranged at inner array in tables of orthogonal arrays so that we can estimate machining performances of each electrode. Coating wire shows better performances than brass wire in cutting speed but it produces poor surface roughness, and two wires shows similar performance in straightness
Keywords
wire electrical discharge machining; Taguchi method; cutting speed; surface roughness; straightness;
Citations & Related Records
연도 인용수 순위
  • Reference
1 김창호, 방전가공, 기전연구사, 1992
2 Liao, Y. S., Huang, J. T. and Su, H. C., A study on the machining parameters optimization of wire electrical discharge machining, Jouranl of Materials Processing Technology, Vol. 71, pp.487-493, 1997   DOI   ScienceOn
3 Scott, D., Boyina, S., Rajurkar, K.P., Analysis and optimization of parameter combination in wire electrical discharge machining, Int. J. Prod. Res., Vol. 29, No.11, pp.2189-2207, 1991   DOI   ScienceOn
4 이재명, 김원일, 이윤경, 왕덕현, 초경합금재와이어컷 방전가공시 두께 변화에 따른 가공 특성, 한국정밀공학회 2000 년도 춘계학술대회논문집, pp. 820-823, 2000
5 Spedding, T. A. and Wang, Z. Q., Parametric optmization and surface characterization of wire electrical discharge machining proocess, Elsevier Science Inc., Vol. 20, No. 1, pp.5-15, 1997
6 Suziki, Y., Kishi, M., Improvement of surface roughness in wire EDM, Proceedings of the Internation Symposium for Electro machining(ISEM-9), Nagoya, pp.80-83, 1989
7 Ogata, I., Mokoyama, Y., Residual stress on surface machined by wire electric discharge, Int. J. Japan Soc. Pred. Eng., Vol. 25, No. 4, pp. 273-278
8 Levy, G. N., Maggi, F., WEDM machinability comparison of different steel grades, Ann. CIRP Vol. 39, No. 1, pp. 183-185, 1990   DOI   ScienceOn
9 Tarng, Y. S., Ma, S. C., Chung, L. K., Determination of Optimal Cutting Parameters in Wire Electrical Discharge machining, Int. J. Mach. Tools Manufact., Vol. 35, No. 12, pp. 1693-1701   DOI   ScienceOn
10 성준경, 강명창, 황경현, 김정석, 금형강의 와이어 컷 방전가공시 방전조건과 가공특성, 한국정밀공학회 1996 년도 춘계학술대회논문집, pp.14-18, 1996
11 박성현, 현대실험계획법, 민영사, 2001
12 임영호, 특수가공, 기전연구사, 1990
13 이상복, MINITAB을 이용한 다구찌 기법 활용, 이레테크, 2001