Browse > Article
http://dx.doi.org/10.7777/jkfs.2014.34.1.006

Mechanical Properties of Low-Pressure Die Cast A356-T6 alloys for Automotive Wheels  

Yoo, Bong-Jun (Hyundai Sungwoo Automotive Korea, Co. Ltd. R&D Center)
Kim, Jeong-Ho (Hyundai Sungwoo Automotive Korea, Co. Ltd. R&D Center)
Yoon, Hyung-Seok (Hyundai Sungwoo Automotive Korea, Co. Ltd. R&D Center)
Ur, Soon-Chul (Dept. of Materials Science & Engineering/RIC-ReSEM, Korea National University of Transportation)
Publication Information
Journal of Korea Foundry Society / v.34, no.1, 2014 , pp. 6-13 More about this Journal
Abstract
The mechanical properties of low-pressure die cast (LPDC) A356-T6 automotive road wheels are evaluated and correlated with their corresponding microstructures. In this study, two types of alloy wheels processed using different LPDC gating system are investigated. The yield stress, tensile stress, and elongation values tested at room temperature are correlated with the secondary dendrite arm spacing (SDAS) with respect to the gating system, and are also compared with similar studies. The SDAS and precipitates are examined using optical microscopy, scanning electron microscopy (SEM) and energy-dispersive spectroscopy. The phase information is also investigated using X-ray diffraction. Charpy impact tests are also performed from $-100^{\circ}C$ to $200^{\circ}C$, and the fracture surfaces are examined using SEM. The impact energy is demonstrated to increase with increasing temperatures without exhibiting specific transition behaviors as in other nonferrous alloys. The fracture toughness is also evaluated using three point bend test with single-edged bend specimens. The obtained fracture toughness values are in good agreement with those in similar studies.
Keywords
Mechanical property; SDAS; Impact test; Fracture toughness; A356-T6 alloy;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Lee BD, Baek UH and Han JW, J. of Mater. Eng. and Perform., "Optimization of gating system design for die casting of tin magnesium alloy-based multi-cavity LCD housings", 21 (2012) 1893-1903.   DOI
2 ASTM E 399-9, ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, USA. (2009).
3 Merlin M, Timelli G, Bonollo F and Garagnani GL, J. Mater. Proc. Tech., "Impact behavior of A356 alloy for low-pressure die casting automotive wheels", 209 (2009) 1060-1073.   DOI
4 F. Grosselle, G. Timelli, F. Bonollo, A. Tiziani and E. D. Corte, La Metallurgica Italiana, "Correlation between microstructure and mechanical properties of Al-Si cast alloys" 6 (2009) 25-32.
5 Ur S-C and Joo J-H, J. KPMI, "Coarsening of dispersoid and matrix in ODS NiAl" 4 (1997) 48-54.   과학기술학회마을
6 Zhang P, Li SX and Zhang ZF, Mater. Sci. Eng. A, "General relationship between strength and hardness", 529 (2011) 62-73.   DOI
7 Dieter GE, Mechanical Metallurgy, SI Metric ed., McGraw-Hill Book Company, USA, (1988), p. 477.
8 Shivkumar SS, Wang S and Keller C, J. Mater. Eng. Perform., "Impact properties of A356-T6 alloys", 3 (1994) 83-90.   DOI
9 Johnson GR and Cook WH, Proc. of the 7th international symposium on ballistics, International Ballistics Committee, Hague, Netherland, 21 (1983) 541-547.
10 R. O. Ritchie, Nature Mater., "The conflicts between strength and toughness", 10 (2011) 817-822.   DOI
11 Polmear IJ, Mater. Trans. JIM, "Recent developments in light alloys", 37 (1996) 12-31.   DOI
12 Sanders RE, J. Minerals, "Technology innovation in aluminum products", 53 (2001) 21-25.
13 Liu D, Atkinson HV, Kapranos P, Jirattiticharoean W and Jones H, Mater. Sci. Eng. A, "Microstructural evolution and tensile properties of thixoformed high performance aluminium alloys", 361 (2003) 213-224.   DOI
14 Lee K, Kwon YN and Lee S, Eng. Fract. Mech., "Correlation of microstructure with mechanical properties and fracture toughness of A356 aluminum alloys fabricated by lowpressure-casting, rheo-casting, and casting-forging processes", 75 (2008) 4200-4216.   DOI
15 Ran G, Zhou J and Wang QG, J. Alloys. Comp., "The effect of hot isostatic pressing on the microstructure and tensile properties of an unmodified A356-T6 cast aluminium alloy", 421 (2006) 80-86.   DOI
16 Editors of Wikimedia Foundation, Inc. Wikidepia homepage. retrieved Oct. 10, 2013, http://en.wikipedia.org/wiki/Aluminium_ alloy.
17 Bonollo F, Urban J, Bonatto B and Botter M, la metallurgia italiana, "Gravity and low pressure die casting of aluminium alloys: a technical and economical benchmark", 6 (2005) 23-32.
18 Boyer HE and Gall TG, Metal Handbook, desk edition, ASM, USA, (1985) 659.