Browse > Article

A Numerical Study of the Effect of Casting Temperature and Rotational Frequency of Mold on the Functionally Graded Microstructure in Centrifugal Casting of Hyper-eutectic Al-Si Alloy  

Park, Jeong-Wook (Dept. of Metallurgical System Eng., Pukyong National Univ.)
Kim, Heon-Joo (Dept. of Metallurgical System Eng., Pukyong National Univ.)
Publication Information
Journal of Korea Foundry Society / v.29, no.2, 2009 , pp. 78-85 More about this Journal
Abstract
Functionally graded microstructure of centrifugal cast Al-Si alloy, especially distribution of primary Si particles according to the changes of melt pouring temperature and rotation frequency was investigated by numerical simulation. Moving velocity of Si particles increased as the melt pouring temperature and rotational frequency of mold increased. Therefore, segregation tendency of primary Si particles toward inner side of cylindrical sample increased as the melt pouring temperature and rotational frequency of mold increased. Rich distribution region of particles was located at 0.9, 0.7, 0.4 mm from inner surface of cylindrical sample under the centrifugal cast condition of $750^{\circ}C$ melt pouring temperature and 1500, 2000 and 2500 rpm mold rotational frequencies, respectively, by numerical simulation.
Keywords
Hyper-eutectic Al-Si alloy; Functionally graded material; Numerical simulation; Centrifugal casting;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Nairobi B., Duque and Z. Humberto, M. : Materials Characterization, "Functionally graded aluminum matrix composites produced by centrifugal casting", 55, (2005) 167-171   DOI   ScienceOn
2 J. Zhang and Z. Fan : J. of Materials Science Letters "Microstructural refinement in Al-Mg2Si in situ composites" 18, (1999) 783-784   DOI   ScienceOn
3 J. W. Gao and C. Y. Wang : Mater. Sci. Eng.(A), "Modeling the solidification of functionally graded materials by centrifugal casting", 292, (2000) 207   DOI   ScienceOn
4 Y. Watanabe, N. Yamanaka, Y. Oya-Seimiya, Y. Fukui : Z. Metallkd., "Micro-hardness measurements to evaluate composition gradient in metal-based functionally graded materials", 92, (2001) 53
5 J. Zhang, Z. Fan, Y. Wang, B. Zhou. : Materials & Design, "Hypereutectic aluminum alloy tubes with graded distribution of Mg2Si particles prepared by centrifugal casting", 21, (2000) 149-153   DOI   ScienceOn
6 S. B. Kim and C. P. Hong : J. of KFS, "Heat and fluid analyses and it's application to design of the casting process" 13, (1995) 131-133
7 D. Y. Maeng, J. H. Lee and C. W. Won, S. S. Cho, B. S. Chun : J. Mater. Pro. Tech., "The effect of processing parameters on the microstructure and mechanical properties of modified B390 alloy in direct squeeze casting", 105, (2000) 198
8 M. Kozumi : Composites Part B, "FGM activities in Japan", 28B, (1997) 1-2
9 H. R. Ammar, A. M. Samuel and F. H. Samuel : Mater. Sci. Eng.(A), "Effect of surface porosity on fatigue strength of AE425 and PM390 hypereutectic Al-Si casting alloys at medium and elevated temperatures", 473, (2008) 58   DOI
10 J. W. Park, H. J. Kim : J. of KFS, "Effect of centrifugal parameters on the distribution of promary Si particles of B390 aluminum alloy", 28, (2008) 25
11 P. Kapranos, D. H. Kirkwood, H. V. Atkinson, J. T. Rheinlander, J. J. Bentzen, P. T. Toft, C. P. Debel, G. Laslaz, L. Maenner, S. Blais, J.M. Rodriguez-Ibabe, L. Lasa, P. Giordano and G. Chiarmetta, A. Giese : J. Mater. Pro. Tech., "Thixoforming of an automotive part in A390 hypereutectic Al-Si alloy", 135, (2003) 271   DOI   ScienceOn
12 E. A. Brandes and G. B. Brook : Smithells Metals Reference Book(7th Edition), 14-7
13 Y. Watanabe and Y. Fukui : J. Japan Ins. Light Metals., "Fabrication of aluminum based functionally graded materials by centrifugal method and their physical properties", 46, (1996) 395   DOI   ScienceOn
14 A. Mortensen and S. Suresh : International Meterials Reviews, "Functionally graded metals and metal-ceramic composites : Part1 processing" 40, (1995) 240