Browse > Article
http://dx.doi.org/10.9713/kcer.2017.55.4.456

Analysis of Particle Morphology Change and Discrete Element Method (DEM) with Different Grinding Media in Metal-based Composite Fabrication Process Using Stirred Ball Mill  

Batjargal, Uyanga (Engineering Research Center (ERC) for Integrated Mechatronics Materials and Components, Changwon National University)
Bor, Amgalan (Engineering Research Center (ERC) for Integrated Mechatronics Materials and Components, Changwon National University)
Batchuluun, Ichinkhorloo (Engineering Research Center (ERC) for Integrated Mechatronics Materials and Components, Changwon National University)
Lee, Jehyun (Engineering Research Center (ERC) for Integrated Mechatronics Materials and Components, Changwon National University)
Choi, Heekyu (Graduate School of Material Science Engineering, Changwon National University)
Publication Information
Korean Chemical Engineering Research / v.55, no.4, 2017 , pp. 456-466 More about this Journal
Abstract
This work investigated the particle morphology change to difference in milling media in a metal based composite fabrication process using a stirred ball mill with ball behavior of DEM simulation. A simulation of the three dimensional motion of grinding media in the stirred ball mill for the research of grinding mechanism to clarify the force, kinetic energy, and medium velocity of grinding media were calculated. In addition, the rotational speed of the stirred ball mill was changed to the experimental conditions for the composite fabrication, and change of the input energy was also calculated while changing the ball material, the flow velocity, and the friction coefficient under the same conditions. As the rotating speed of the stirred ball mill increased, the impact energy between the grinding media to media, media to wall, and media and the stirrer increased quantitatively. Also, we could clearly analyze the change of the particle morphology under the same experimental conditions, and it was found that the ball behavior greatly influences in the particle morphology changes.
Keywords
Stirred Ball Mill; Particle Morphology; Metal Composites; Grinding Process; DEM Simulation;
Citations & Related Records
Times Cited By KSCI : 7  (Citation Analysis)
연도 인용수 순위
1 Bor, A., Sakuragi, S., Lee, J. and Choi, H., "Comparative Study for Standardization of Grinding Equipment During Dry Grinding Process by Various Grinding Mills," Korean J. Mater. Res., 25(6), 305-316(2015).   DOI
2 Park, Y. H., Jeong, H. Y., Lee, B. W., Kim, S. K., Kim, W. Y. and Bae, C. H., "An Analysis of Mechanical Alloying Process of Vibratory Ball Milling by Model Simulation," Korean Inst. Met. Mater., 34(7), 896-907(1996).
3 Ryu, H., "Simulation Balls' Motion and Kinetic Energy in a Tumbling Ball Mill," Korean J. Mater. Res., 7(4), 339-346(1997).
4 Mori, H., Mio, H., Kano, J. and Saito, F., "Ball Mill Simulation in Wet Grinding Using a Tumbling Mill and Its Correlation to Grinding Rate," Powder Technol., 143, 230-239(2004).
5 Kim, S. S., Park, G. T., Chung, H. S. and Choi, H. K., "Power Calculation for a Stirrer Ball Mill Using DEM Simulation," Korean Soc. Mech. Eng., 5, 154-157(2008).
6 Choi, H., Kim, S. and Hwang, J. Y., "Grinding Kinetics of Calcite, Porophyllite and Talc During Stirred Ball Milling-Consideration of Selection Function," J. Miner. Soc. Korea, 20(2), 135-145(2007).
7 Sim, C. H., "Optimization of Process Variables for Insulation Coating of Conductive Particles by Response Surface Methodology," Korean Chem, Eng. Res., 54(1), 44-51(2016).   DOI
8 Mikli, V., Kaerdi, H., Kulu, P. and Besterci, M., "Characterization of Powder Particle Morphology," Proc. Estonian Acad. Sci. Eng., 7(1), 22-34(2001).
9 Pavlovic, M. G., Pavlovic, L. J., Maksimovic, V. M., Nikolic, N. D. and Popov, K. I., "Characterization and Morphology of Copper Powder Particles as a Function of Different Electrolytic Regimes," Int. J. Electrochemical Sci., 5, 1862-1878(2010).
10 Lee, G. G., Hashimoto, H. and Watanabe, R., "Development of Particle Morphology during Dry Ball Milling of Cu Powder," Mater. Trans., JIM, 36, 548-554(1995).   DOI
11 Chikosha, S., Shabalala, T. C. and Chikwanda, H. K., "Effect of Particle Morphology and Size on Roll Compaction of Ti-Based Powders," Powder Technol., 264, 310-319(2014).   DOI
12 Choi, H., Lee, W., Kim, D. U., Kumar, S., Ha, J., Kim, S. S. and Lee, J. H., "A Comparative Study of Particle Size Analysis in Fine Powder: The Effect of a Polycomponent Particulate System," Korean J. Chem. Eng., 26(1), 300-305(2009).   DOI
13 Batchuluun, I., Bor, A., Uyanga, B., Lee, J. and Choi, H., "Particle Morphology Change and Different Experimental Condition Analysis during Composites Fabrication Process by Conventional Ball Mill with Discrete Element Method (DEM) Simulation," Korean J. Mater. Res., 26(11), 611-622(2016).   DOI
14 Choi, H., Lee, W. and Kim, S., "Effect of Grinding Aid on the Kinetics of Fine Grinding Energy Consumed of Calcite Powders by a Stirred Ball Mill," Adv. Powder Technol., 20, 305-354(2009).
15 Kim, S., Choi, J. Y. and Shin, H., "Design and Analysis of Mixture Experiments for Ball Mix Selection in the Ball Milling," J. Korean Soc. Qual. Manag., 42(2), 579-590(2014).   DOI
16 Shin, H., Fundamentals of Ceramic Engineering, Books Hill, (2009).
17 Shin, H., Lee, S., Jung, H. S. and Kim, J. B., "Effect of Ball Size And Powder Loading on the Milling Efficiency of a Laboratory-scale Wet Ball Mill," Ceram. Int., 39, 8963-8968(2013).   DOI
18 Choi, H., Kim, S. and Hwang, J. Y., "Grinding Kinetics of Calcite, Pyrophyllite and Talc during Stirred Ball Milling-Consideration of Selection Function," J. Miner. Soc. Korea, 20(2), 135-145(2007).
19 Choi, H. and Wang, L., "A Quantitative Study of Grinding Characteristics on Particle Size and Grinding Consumption Energy by Stirred Ball Mill," Korean J. Mater. Res., 17(10), 532-537(2007).   DOI
20 Jayasundara, C. T., Yang, R. Y. and Yu, A.B., "Effect of the Size of Media on Grinding Performance in Stirred Ball Mills," Miner. Eng., 33, 66-71(2012).   DOI
21 Choi, H. and Wang, L., "A Quantitative Study of Grinding Characteristics on Particle Size and Grinding Consumption Energy by Stirred Ball Mill," Korean J. Mater. Res., 17(10), 532-537(2007).   DOI
22 Choi, H., Lee, W., Kim, S. and Chung, H., "Effect of the Sample Concentration on the Submicrometer Particles Produced During a Stirred Ball Milling of Calcite Powders," Int. J. Appl. Technol., 8(5), 1147-1152(2011).   DOI
23 Sakuragi, S., Bor, A., Lee, J. and Choi, H., "Particle Morphology via Change of Ground Particle for Various Experimental Conditions During a Grinding Process by Three Kinds of Media Mills," Par. Aerosol Res., 11(1), 9-19(2015).   DOI