Browse > Article
http://dx.doi.org/10.3795/KSME-A.2008.32.1.054

Fretting Wear Simulation of Press-Fitted Shaft with Finite Element Analysis and Influence Function Method  

Lee, Dong-Hyong (한국철도기술연구원)
Kwon, Seok-Jin (한국청도기술연구원 철도시스템연구본부)
Choi, Jae-Boong (성균관대학교 기계공학부)
Kim, Young-Jin (성균관대학교 기계공학부)
Publication Information
Transactions of the Korean Society of Mechanical Engineers A / v.32, no.1, 2008 , pp. 54-62 More about this Journal
Abstract
In this paper the fretting wear of press-fitted specimens subjected to a cyclic bending load was simulated using finite element analysis and numerical method. The amount of microslip and contact variable at press-fitted and bending load condition in a press-fitted shaft was analysed by applying finite element method. With the finite element analysis result, a numerical approach was applied to predict fretting wear based on modified Archard's equation and updating the change of contact pressure caused by local wear with influence function method. The predicted wear profiles of press-fitted specimens at the contact edge were compared with the experimental results obtained by rotating bending fatigue tests. It is shown that the depth of fretting wear by repeated slip between shaft and boss reaches the maximum value at the contact edge. The initial surface profile is continuously changed by the wear at the contact edge, and then the corresponding contact variables are redistributed. The work establishes a basis for numerical simulation of fretting wear on press fits.
Keywords
Press-Fitted Shaft; Fretting; Fretting Wear; Finite Element Analysis; Influence Function Method;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
Times Cited By SCOPUS : 1
연도 인용수 순위
1 Waterhouse, R. B., 1992, 'Fretting Fatigue,' International materials reviews, Vol. 37, No. 2, pp. 77-97   DOI
2 Horger, O. J., 1952, 'Influence of Fretting Corrosion on the Fatigue Strength of Fitted Members,' ASTM STP144, pp. 40-51
3 Maxwell, W., Dudley, B. R., Cleary, A. B., Richards, J. and Shaw, J., 1967-68, 'Measures to Counter Fatigue Failure in Railway Axles,' Proc. Inst. Mech. Engrs, Vol. 182, Pt.1, No. 4, pp. 89-99
4 Tanaka, S. I., Hatsuno, K., Mori, B. and Yaguchi, S., 1975, 'Fretting Corrosion and Fatigue Strength for Wheel-seat of Car-Axle - Test Results of Full Size Wheel Axle Testing Machine - (Report 1),' Railway Technical Research Report, No. 955 (In Japanese)
5 Nishioka, K. and Komatshu, K., 1967, 'Study on the means for Improvement in Fatigue Strength of Press-fitted Axles,' Trans. Jpn. Soc. Mech. Eng., Vol. 33, No. 248, pp. 503-511 (In Japanese)   DOI
6 Nishioka, K. and Komatshu, K., 1970, 'Study on the means for Improvement in Fatigue Strength of Press-fitted Axles (Part2),' Trans. Jpn. Soc. Mech. Eng., Vol. 36, No. 291, pp. 1799-1804(In Japanese)   DOI
7 Lonsdale, C. and Stone, D., 2004, 'North American Axle Failure Experience,' Proc. Instn Mech. Engrs Part F, J. Rail and Rapid Transit , Vol. 218, No. 4, pp. 293-298   DOI   ScienceOn
8 Smith, R. A. and Hillmansen, S., 2004, 'A Brief Historical Overview of the Fatigue of Railway Axles,' Proc. Instn Mech. Engrs. Part F: J. Rail and Rapid Transit, Vol. 218 No. 4 pp. 267-278   DOI   ScienceOn
9 Kubota, M., Niho, S., Sakae, C. and Kondo, Y., 2003, 'Effect of Understress on Fretting Fatigue Crack Initiation of Press-Fitted Axle,' JSME International Journal Series A, Vol. 46, No. 3, pp. 297-302   DOI   ScienceOn
10 Lee, D. H., Kwon, S. J., Choi, J. B. and Kim,Y. J., 2007, 'Experimental Study on Fatigue Crack Initiation and Propagation due to Fretting Damage in Press-fitted Shaft,' Trans. of the KSME(A), Vol. 31, No. 6, pp. 701-709 (In Korean)   DOI
11 Johansson, L., 1994, 'Numerical Simulation of Contact Pressure Evolution in Fretting,' Journal of Tribology, Vol. 116, pp. 247-254   DOI   ScienceOn
12 ABAQUS user's and theory manual, Version 6.4, 2003, Hibbit, Karlson & Sorensen, Inc.
13 Podra, P. and Andersson, S., 1999, 'Simulating Sliding Wear with Finite Element Method,' Tribology International, Vol. 32, pp. 71-81   DOI   ScienceOn
14 Oqvist, M., 2001, 'Numerical Simulations of Mild Wear using Updated Geometry with Different Step Size Approaches,' Wear, Vol. 249, pp. 6-11   DOI   ScienceOn
15 McColl, I. R., Ding, J. and Leen, S. B., 2004, 'Finite Element Simulation and Experimental Validation of Fretting Wear,' Wear, Vol. 256, pp. 1114-1127   DOI   ScienceOn
16 Lee, D. H., Kwon, S. J., Choi, J. B. and Kim, Y. J., 2006, 'Fatigue Life Evaluation of Press-fitted Shaft considering the Evolution of Contact Stress and Surface profile under Bending Load,' 9th International Fatigue Congress, CD-ROM ver.
17 Ugural, A.C. and Fenster, S.K., 1995, Advanced strength and applied elasticity, Prentice-Hall, Inc.
18 Stowers, I. F. and Rabinowicz, E., 1973, 'The Mechanism of Fretting Wear,' J. Lubrication Technol., Vol. 90, pp. 65-70
19 Archard, J. F., 1953, 'Contact and Rubbing of Flat Surfaces,' J. Appl. Phys., Vol.24, pp.981-988   DOI
20 Johnson, K. L., 1985, Contact Mechanics, Cambridge University Press, Cambridge, U.K.
21 Waterhouse, R. B., 1972, Fretting Corrosion, Pergamon Press, Oxford
22 Allwood, J., 2005, 'Survey and Performance Assessment of Solution Methods for Elastic Rough Contact Problems,' Journal of Tribology, Vol. 127, pp. 10-23   DOI   ScienceOn
23 Kim, H.-K., Hills, D.A. and Nowell, D., 2000, 'Partial Slip between Contacting Cylinders under Transverse and Axial Shear,' International Journal of Mechanical Sciences, Vol. 42, pp. 199-212   DOI   ScienceOn
24 Press, W.H., Teukolsky, S.A., Vetterling, W.T. and Flannery, B.P., 1992, Numerical Recipes in Fortran 77, 2nd ed., Cambridge University Press
25 Yang, L.J., 2003, 'Wear Coefficient Equation for Aluminium-based Matrix Composites against Steel Disc,' Wear, Vol. 255, No. 1, pp. 579-592   DOI   ScienceOn
26 Hirakawa, K., Toyama, K. and Kubota, M., 1998, 'The Analysis and Prevention of Failure in Railway Axles,' Int. J. Fatigue, Vol. 20, No. 2, pp.135-144   DOI   ScienceOn
27 Ding, J., Leen, S. B. and McColl, I. R., 2004, 'The Effect of Slip Regime on Fretting Wear-induced Stress Evolution,' International journal of fatigue, Vol. 26, pp. 521-531   DOI   ScienceOn