Browse > Article

A Study on the Characteristics of the Excited Vibration Signals in a Thermosonic Test  

Kang, Bu-Byoung (Super-Speed Train Research Department, Korea Railroad Research Institute)
Publication Information
Abstract
The characteristics of the responses obtained in thermosonic tests are investigated in this study to improve the performance of a thermosonic test system. Thermosonic tests are conducted with an acoustic horn with high power capability to investigate the characteristics of the vibration produced in turbine blades with complex geometry. The influences of the excitation signal that is input to the horn and the coupling methods between a clamp and the acoustic horn on the characteristics of the vibration excited in a component are presented. As a result, an excitation method with a fast narrow band chirp test (sweep test) and a stud coupling is proposed as an excitation method for thermosonic testing. This method can be applied to different types of turbine blades and also to other components.
Keywords
Thermosonics; Acoustic Horn; Turbine Blade Inspection; Excitation Signal; Chirp Test;
Citations & Related Records
Times Cited By KSCI : 2  (Citation Analysis)
연도 인용수 순위
1 B. Kang and P. Cawley, "Low power PZT exciter for thermosonics," Review of Progress in Quantitative Nondestructive Evaluation 26A, Vol. 820 of AIP Conference Proceedings, Edited by D. O. Thompson and D. E. Chimenti, American Institute of Physics, Melville, NY, pp. 484-491 (2006)
2 X. Y. Han, Z. Zeng, W. Li and M. S. Islam J. P. Lu, V. Loggins, E. Yitamben, L. D. Favro, G. Newaz, and R. L. Thomas, "Acoustic Chaos for enhanced detectability of cracks by sonic infrared imaging," Journal of Applied Physics, 95(7), pp. 3792-3797 (2004)   DOI   ScienceOn
3 M. Morbidini, P. Cawley, T. J. Barden and D. P. Almond, "Prediction of the thermosonic signal from fatigue cracks in metals using vibration damping measurements," Journal of Applied Physics, Vol. 100, No. 10, pp. 1-13 (2006)
4 M. Morbidini, "A comparison of the vibration-modulation and thermosonic NDT techniques," PhD thesis, Imperial College, University of London, Mechanical Engineering (2007)
5 D. J. Ewins, "Modal Testing: theory, practice and application," 2nd Edition, Research Studies Presss Ltd. (2000)
6 C. J. Pye and R. D. Adams, "Heat emission from damaged composite materials and its use in nondestructive testing," Journal of Physics D: Applied Physics, Vol. 14, pp. 927-941 (1981)   DOI   ScienceOn
7 M. Morbidini, B. Kang and P. Cawley, "Improved reliability of sonic infrared testing," Materials Evaluation, Vol. 67, No. 10 (2009)
8 G. Bolu, A. Gachagan, G. Pierce and G. Harvey, "Reliable crack detection in turbine blades using thermosonics: An empirical study," in Review of Progress in Quantitative Nondestructive Evaluation, pp. 474-481 (2010)
9 M. Morbidini and P. Cawley, "A calibration procedure for sonic infrared nondestructive evaluation," Journal of Applied Physics, Vol. 106 (2009)
10 M. Rothenfusser, C. Homma, P. J. Zombo, P. D. Vona and R. E. Shannon, "Method for calibrating and enhancing flaw detection of an acoustic thermography system," U.S. Patent US 7064331 B2 (2006)
11 윤주영, 정 란, 노영숙, "열화상 정보를 이용한 부식률 예측기법", 비파괴검사학회지, 제27권 제2호, pp. 142-147 (2007)
12 김원태, 강기수, 최만용, 박정학, 허용학, "Lock-in Thermography를 이용한 노치 시험편의 응력해석 및 피로한계치 평가", 비파괴검사학회지, 제26권 제5호, pp. 315-320 (2006)
13 B. Kang and P. Cawley, "Multi-mode excitation system for thermosonic testing of turbine blade," Review of Progress in Quantitative Nondestructive Evaluation, AIP Conference Proceedings, Edited by D. O. Thompson and D. E. Chimenti, American Institute of Physics, Melville, NY, pp. 520-527 (2007)
14 R. L. Thomas, L. D. Favro, X. Han and Z. Ouyang, H. Sui and G. Sun, "Infrared imaging of ultrasonically excited subsurface defects in materials," US Patent 6236049 (1999)
15 T. J. Barden, D. P. Almond, M. Morbidini and P. Cawley, "Advances in thermosonic for detecting impact damage in CFRP composites," Insight, Vol. 48, No. 2, pp. 90-93 (2006)   DOI
16 J. Rantala, D. Wu and G. Busse, "Amplitude-modulated lock-in vibro thermography for NDE of polymers and composites," Research in Nondestructive Evaluation, 7(4), pp. 215-228 (1996)   DOI   ScienceOn