DOI QR코드

DOI QR Code

Evaluation of gear reduction ratio for a 1.6 kW multi-purpose agricultural electric vehicle platform based on the workload data

  • Mohammod Ali (Department of Agricultural Machinery Engineering, Graduate School, Chungnam National University) ;
  • Md Rejaul Karim (Department of Agricultural Machinery Engineering, Graduate School, Chungnam National University) ;
  • Habineza Eliezel (Department of Smart Agricultural Systems, Graduate School, Chungnam National University) ;
  • Md Ashrafuzzaman Gulandaz (Department of Smart Agricultural Systems, Graduate School, Chungnam National University) ;
  • Md Razob Ali (Department of Agricultural Machinery Engineering, Graduate School, Chungnam National University) ;
  • Hyun-Seok Lee (SB Industry Co., Ltd.) ;
  • Sun-Ok Chung (Department of Agricultural Machinery Engineering, Graduate School, Chungnam National University) ;
  • Soon Jung Hong (Department of Liberal Arts, Korea National University of Agriculture and Fisheries)
  • 투고 : 2024.01.03
  • 심사 : 2024.03.31
  • 발행 : 2024.06.01

초록

Selection of gear reduction ratio is essential for machine design to ensure suitable power and speed during agricultural operations. The goal of the study was to evaluate the gear reduction ratio for a 1.6 kW four-wheel-drive (4WD) multi-purpose agricultural electric vehicle platform using workload data under different off-road conditions. A data acquisition system was fabricated to collect workload (torque) of the vehicle acting on the gear shaft. Field tests were performed under three driving surfaces (asphalt, concrete, and grassland), payload operations (981, 2,942, and 4,903 N), and slope conditions (0 - 4°, 4 - 8°, and 8 - 12°), respectively. Commercial speed reduction gear phases were attached to the input shaft of the vehicle powertrain. The maximum required torque was recorded as 37.5 Nm at a 4,903 N load with 8 - 12° slope levels, and the minimum torque was 12.32 Nm at 0 - 4° slope levels with a 981 Nm load for a 4 km/h speed on asphalt, concrete, and grassland roads. Based on the operating load condition and motor torque and rotational speed (TN) curve, the minimum and maximum gear reduction ratios were chosen as 1 : 50 and 1 : 64, respectively. The selected motor satisfied power requirements by meeting all working torque criteria with the gear reduction ratios. The chosen motor with a gear reduction ratio of 1 : 50 was suitable to fit with the motor T-N curve, and produced the maximum speeds and loads needed for driving and off-road activities. The findings of the study would assist in choosing a suitable gear reduction ratio for electric vehicle multi-purpose field operations.

키워드

과제정보

This work was supported by Chungnam National University.

참고문헌

  1. Ali M, Islam MN, Chowdhury M, Khan NA, Rasool K, Chung SO. 2021a. Effect of gear design on the power transmission unit of a small-sized multipurpose agricultural utility vehicle. IOP Conference Series: Earth and Environmental Science 733:1-7.
  2. Ali M, Islam MN, Reza MN, Hong JG, Gulandaz MA, Chung SO. 2021b. Analysis of power requirement of a small-sized tracked-tractor during agricultural field operation. IOP Conference Series: Earth and Environmental Science 924:1-8.
  3. Ali M, Lee YS, Kabir MSN, Kang TK, Lee SH, Chung SO. 2019. Kinematic analysis for design of the transportation part of a tractor-mounted Chinese cabbage collector. Journal of Biosystems Engineering 44:226-235.
  4. Andrew M, Ainslie A, Shackleton C. 2003. Land use and livelihoods: Evaluating land and agrarian reform in South Africa. Occasional Paper Series, No. 8. Programme for Land and Agrarian Studies, University of the Western Cape, Cape Town, Republic of South Africa.
  5. Barreras F, Maza M, Lozano A, Bascones S, Roda V, Barranco JE, Cerqueira M, Verges A. 2012. Design and development of a multipurpose utility AWD electric vehicle with a hybrid powertrain based on PEM fuel cells and batteries. International Journal of Hydrogen Energy 37:15367-15379.
  6. Chan CC, Chau KT. 2001. Modern electric vehicle technology. pp. 15-16. Oxford Science Publication, Oxford University Press, Oxford, UK.
  7. Christiaensen L, Rutledge Z, Taylor JZ. 2021. The future of work in agri-food. Food Policy 99:101963.
  8. Deng J, Bae C, Denlinger A, Miller T. 2020. Electric vehicles batteries: Requirements and challenges. Joule 4:511-515.
  9. Depature C, Lhomme W, Sicard P, Bouscayrol A, Boulon L. 2017. Real-time backstepping control for fuel cell vehicle using supercapacitors. IEEE Transactions on Vehicular Technology 67:306-314.
  10. Hadboul RM, Ali AM. 2022. Performance evaluation of three-phase induction motor driving an electric vehicle under different road conditions. Journal of Engineering and Sustainable Development 25:12-19.
  11. Hong SJ, Kim YJ, Chung SO, Choi CH, Park SB, Noh HS, Jang JH. 2017. Determination of safety factor for agricultural gear reducer using simulation software. Korean Journal of agricultural Science 45:283-289. [in Korean]
  12. Hu X, Chen N, Wu N, Yin B. 2021. The potential impacts of electric vehicles on urban air quality in Shanghai city. Sustainability 13:496.
  13. Hunter MC, Smith RG, Schipanski ME, Atwood LW, Mortensen DA. 2017. Agriculture in 2050: Recalibrating targets for sustainable intensification. BioScience 67:385-390.
  14. Jung KH. 2013. Gear train design of 8-speed automatic transmission for tractor. Journal of Drive and Control 10:30-36.
  15. Kang E, Pratama PS, Byun J, Supeno D, Chung S, Choi W. 2018. Development of super-capacitor battery charger system based on photovoltaic module for agricultural electric carriers. Journal of Biosystems Engineering 43:94-102.
  16. Kichler C, Fulton J, Raper R, McDonald T, Zech W. 2011. Effects of transmission gear selection on tractor performance and fuel costs during deep tillage operations. Soil and Tillage Research 113:105-111.
  17. Kim E, Heo E. 2019. Key drivers behind the adoption of electric vehicle in Korea: An analysis of the revealed preferences. Sustainability 11:6854.
  18. Kim HK, Choi JW, Yoo SJ, Yi KS. 2011a. Development of power management strategies for a compound hybrid excavator. Journal of Mechanical Science and Technology 35:1537-1542.
  19. Kim JY, Park YI. 2012. Analysis of agricultural working load experiments for gear reduction ratio design of an electric tractor powertrain. Transactions of the Korean Society of Automotive Engineers 20:138-144.
  20. Kim WS, Baek SY, Kim TJ, Kim YS, Park SU, Choi CH, Hong SJ, Kim YJ. 2019. Work load analysis for determination of the gear reduction ratio for a 78 kW all-wheel drive electric tractor design. Korean Journal of Agricultural Science 46:613-627.
  21. Kim YJ, Chung SO, Park SJ, Choi CH. 2011b. Analysis of power requirement of agricultural tractor by major field operation. Journal of Biosystems Engineering 36:79-88.
  22. Lee DH, Choi CH, Chung SO, Kim YJ, Inoue E, Okayasu T. 2016. Evaluation of tractor fuel efficiency using dynamometer and baler operation cycle. Journal of the Faculty of Agriculture, Kyushu University 61:173-182.
  23. Lyu SL, Lim WS, Choi WS. 2016. Analysis on the influence of motor reduction gear ratio for the enhancement of the driving performance of an E-4WD hybrid system. Journal of the Korean Society of Mechanical Technology 18:687-693.
  24. Masrur MA. 2021. Hybrid and electric vehicle (HEV/EV) technologies for off-road applications. In Proceedings of the IEEE 109:1077-1093.
  25. Mocera F, Soma A. 2020. Analysis of a parallel hybrid electric tractor for agricultural applications. Energies 13:1-17.
  26. Parekh D, Poddar N, Rajpurkar A, Chahal M, Kumar N, Joshi GP, Cho W. 2022. A review on autonomous vehicles: Progress, methods and challenges. Electronics 11:2162.
  27. Park YI, Kim JY, Lee YJ. 2010. Development of the all-electric range extended electric tractor. pp. 1901-1906. In Proceeding of the Korean Society of Automotive Engineers.
  28. Pratama PS, Jeong SK, Park SS, Kim SB. 2013. Moving object tracking and avoidance algorithm for differential driving AGV based on laser measurement 161 technology. International Journal of Science and Engineering 4:11-15.
  29. Sim KJ, Cho WY, Park TG, Oh SH, Choi GJ, Lee YJ. 2010. Design of the driving motor power for an electric tractor using the duty analysis. pp. 1709-1714. In Proceedings of the Korean Society of Automotive Engineers.
  30. Ueka YJ, Sato K, Doi Y. 2013. Study on the development of the electric tractor-specifications and traveling and tilling performance of a prototype electric tractor. Engineering in Agriculture, Environment and Food 6:160-164.
  31. Wang T, Xu X, Wang C, Li Z, Li D. 2021. From smart farming towards unmanned farms: A new mode of agricultural production. Agriculture 11:145.
  32. Xu L, Liu M, Zhili Z. 2014. Design of drive system for series hybrid electric tractor. Transactions of the Chinese Society of Agricultural Engineering 30:11-18.