DOI QR코드

DOI QR Code

Experimental Study on Energy Saving through FAN Airflow Control in the Generator Room of a 9200-ton Training Ship

9200톤급 실습선 발전기실 FAN 송풍유량 제어를 통한 선박에너지 절약에 관한 실험적 연구

  • Moon-seok Choi (Division of Maritime System Engineering, Korea Maritime & Ocean University) ;
  • Chang-min Lee (Division of Maritime System Engineering, Korea Maritime & Ocean University) ;
  • Su-jeong Choe (Division of Maritime System Engineering, Korea Maritime & Ocean University) ;
  • Jae-jung Hur (Division of Maritime System Engineering, Korea Maritime & Ocean University) ;
  • Jae-Hyuk Choi (Division of Maritime System Engineering, Korea Maritime & Ocean University)
  • 최문석 (한국해양대학교 기관시스템공학과) ;
  • 이창민 (한국해양대학교 기관시스템공학과) ;
  • 최수정 (한국해양대학교 기관시스템공학과) ;
  • 허재정 (한국해양대학교 기관시스템공학부) ;
  • 최재혁 (한국해양대학교 기관시스템공학부)
  • Received : 2023.10.06
  • Accepted : 2023.10.27
  • Published : 2023.10.31

Abstract

As a part of the global industrial efforts to reduce environmental pollution owing to air pollution, regulations have been established by the International Maritime Organization (IMO). The IMO has implemented various regulations such as EEXI, EEDI, and CII to reduce air pollution emissions from ships. They are also promoting measures to decrease the power consumption in ships, aiming to conserve energy. Most of the power used in ships is consumed by electric motors. Among the motors installed on ships, the engine room blower that takes up a significant load, operates at a constant irrespective of demand. Therefore, energy savings can be expected through frequency control. In this study, we demonstrated the efficacy of energy savings by controlling the frequency of the electric motor of the generator blower that supplies combustion air to the generator's turbocharger. The system was modeled based on the output data of the turboharger outlet temperature in response to the blower frequency inpu. A PI control system was established to control the frequency with the target being the turbocharger outlet temperature. By maintaining the turbocharger design standard outlet temperature and controlling the blower frequency, we achieved an annual energy saving of 15,552kW in power consumption. The effectiveness of energy savings through frequency control of blower fans was verified during the summer (April to September) and winter (March to October) periods. Based on this, we achieved annual fuel cost savings of 6,091 thousand won and reduction of 8.5 tons of carbon dioxide, 2.4 kg of SOx, and 7.8 kg of NOx air pollutants on the training ship.

최근 대기오염으로 인한 환경오염을 줄이고자 국제 산업계의 노력의 일환으로 국제해사기구(IMO)의 규제 발효등으로 이어지고 있다. IMO는 EEXI,EEDI,CII 등 선박에서 나오는 대기오염을 줄이기 위해 각종 규제를 발효시키고 선박에서 소모되는 전력을 줄여 에너지를 절약하는 방안을 추진하고 있다. 선박에서 사용되는 전력의 대부분은 전동기가 차지한다. 선박에 설치된 전동기 중 큰 부하를 차지하는 기관실 송풍기는 수요와 관계없이 정속운전으로 운전하기 때문에 주파수제어를 통한 에너지절감을 기대할 수 있다. 본 연구에서는 발전기의 과급기에 연소공기를 공급하는 발전기 송풍기의 전동기 주파수를 제어하여 에너지 절감에 대한 실효성을 입증하였다. 송풍기 주파수 입력에 따른 과급기출구 온도의 출력 데이터를 기반으로 시스템을 모델링하고, 과급기 출구온도를 목표값으로 하여 주파수를 제어하는 PI 제어계를 형성하여 과급기 설계기준 출구온도를 유지하면서 송풍기의 주파수 제어를 통해 연간 15,552kW 전력소모량을 절감하였다. 송풍기 팬 주파수 제어를 통한 에너지절감액의 유효성은 하계(4월~9월) 및 동계(3월~10월) 기간동안 검증하였으며 이를 토대로 실습선의 연간 6,091천원의 유류비 절약과 이산화탄소 8.5Ton, SOx 2.4kg, NOx 7.8kg의 대기오염물질 저감을 달성하였다.

Keywords

Acknowledgement

본 논문은 2023년도 해양수산부 재원으로 해양수산과학기술진흥원의 지원을 받아 수행된 연구결과(20220630, 친환경선박보급 확산을 위한 한국형 친환경선박(그린쉽-K) 해상실증 개발) 중 일부임을 밝히며, 연구비 지원에 감사드립니다.

References

  1. Chapman, S. J.(2012), Electric Machinery Fundamentals-Indcution motors, McGraw-Hill ISBN 9788960552456, pp. 284-425.
  2. Do, H. J. and S. Y. Lee(2020), A Study on Strategies to Respond to the Bunkering Industry in the Reinforcement of Environmental Regulations of the International Maritime Organization,. Korea Energy Economics Institute, Basic Research Report 2020-10.
  3. Eyring, V., I. S. A. Isaksen, T. Berntsen, W. J. Collins, J. J. Corbett, O. Endresen, R. G. Grainger, J. Moldanova, H. Schlager, and D. S. Stevenson(2010), Transport impacts on atmosphere and climate: shipping. Atmos Environ, Vol. 44, No. 37, pp. 4735-4771. https://doi.org/10.1016/j.atmosenv.2009.04.059
  4. HHI Co., LTD(2003), Hyundai Heavy Industries CO., LTD, Building Specification for Training Ship, Vol. 3, No. 1, pp. 53-59.
  5. Hughes, E.(2020), Implications of Application of the EU Emissions Trading System (ETS) to international shipping, and potential benefits of alternative Market-Based Measures (MBMs). ECSA.
  6. Hyosung Heavy Industries(2022), Induction Motor Date sheet.
  7. Jung, B. D.(2018), The Speed Control for Direct Current Motors Using Matrix Converter Topology, Journal of Korean Society for Atmospheric Environment, Vol. 24, No. 2, pp. 238-245.
  8. Jeon, H. M.., J. J. Heo, and K. K. Yoon(2019), Contol Method ofr Performance IMprovement of BLDC Motor used for Propulsion of Electric Propulsion Shipr, Journal of the Korean Society of Marine Environment & Safety, Vol. 25, No. 6, pp. 802-808. https://doi.org/10.7837/kosomes.2019.25.6.802
  9. KR. Korea Register(2022), 2022 Classification and Steel Ship Rules Part 6: Electrical Installations and Control System
  10. Kempf, N. and Y. Zhang(2016), Design and optimization of automative thermoelectric generators for maximum fuel efficiency improvement, Energy Conversion and Management, 121, pp. 224-231. https://doi.org/10.1016/j.enconman.2016.05.035
  11. Ministry of Environment(2005), Method of investigation analysis and calculation of air pollution generation.
  12. Seo, K. C., M. Atlar, and B. K. Goo(2016), A Study on the Hydrodynamic Effect of Biofouling on Marine Propeller, Journal of Korean Society for Atmospheric Environment, Vol. 22, No. 1, pp. 123-128.
  13. Toscano, D. and F. Murena(2019) Atmospheric ship emissions in ports: A review. Correlation with data of ship traffic, Atmospheric Environment: X Vol. 4:100050.
  14. UNCTAD(2020), Review of Maritime Transport 2020.
  15. Vuong, D. P., C. O. Bae, and B. W. Ahn(2015), A Study on PWM Speed controller for Long line Fishing Motor, Journal of the Korean Society of Marine Environment & Safety, Vol. 21, No. 1, pp. 97-102. https://doi.org/10.7837/kosomes.2015.21.1.097
  16. Yan, X., K. Wang, Y. Yuan, X. Jiang, and R. R. Negenborn (2018), Energy-efficient shipping: An application of big data analysis for optimizing engine speed of inland ships considering multiple environmental factors, Ocean Engineering, Vol. 169, pp. 457-468. https://doi.org/10.1016/j.oceaneng.2018.08.050