DOI QR코드

DOI QR Code

A Study on Imparting Water Repellency to Recycled PET Nonwoven Fabrics Using Silica Sol and Silane Coupling Agent

리싸이클 PET 부직포의 실리카졸과 실란 커플링제를 이용한 발수성 부여 연구

  • Sun Young Lee (Research Institute for Applied Chemistry and Biological Engineering, Chungnam National University) ;
  • Jae Min Lee (Department of Organic Applied Materials Engineering, Chungnam National University) ;
  • Jinwon Park (Department of Organic Applied Materials Engineering, Chungnam National University) ;
  • JeongJin Park (Department of Organic Applied Materials Engineering, Chungnam National University) ;
  • MiYeon Kwon (Material & Component Convergence R&D Department, Korea Institute of Industrial Technology) ;
  • Youl Huh (Department of Bio-Applied Chemistry, Graduate School of Industry, Chungnam National University) ;
  • Seung Goo Lee (Department of Organic Applied Materials Engineering, Chungnam National University)
  • 이선영 (충남대학교 바이오응용화학연구소) ;
  • 이재민 (충남대학교 유기재료공학과) ;
  • 박진원 (충남대학교 유기재료공학과) ;
  • 박정진 (충남대학교 유기재료공학과) ;
  • 권미연 (한국생산기술연구원 소재부품융합연구부문) ;
  • 허율 (충남대학교 산업대학원 바이오응용화학과) ;
  • 이승구 (충남대학교 유기재료공학과)
  • Received : 2023.01.18
  • Accepted : 2023.02.23
  • Published : 2023.02.28

Abstract

In this study, silica sol and silane coupling agent hexadecyl trimethoxysilane (HDTMS) were used to improve the surface roughness of the recycled PET nonwoven fabrics to impart water repellency of the nonwoven fabrics. The effects of silica sol and silane coupling agent treatment on the surface morphology, chemical structure, surface roughness and water repellency of the recycled PET nonwoven fabrics were examined. As results of SEM observation, the silica particles showed a uniform distribution on the surface at low concentration of silane coupling agent, and with an increase of concentration of silane coupling agent, more agglomeration of the particles occurred. FT-IR results showed the specific peaks at 3,000, 1,000 and 791 cm-1 due to the axial deformation of Si-OH, Si-O-Si and Si-C bond, respectively. Surface roughness of recycled PET nonwoven fabrics increased by treatment with silica sol and silane coupling agent. It is thought to be because silica nano particles generated the micro irregularities on the surface. The water contact angle was greatly increased to 130° at 0.5% of silane coupling agent. It is thought to be due to reduction of surface free energy of the nonwoven fabrics by treatment with silica sol and silane coupling agent. It was confirmed that silica sol and silane coupling agent treatment is an eco-friendly surface modification method that can improve water repellency of nonwoven fabrics efficiently.

Keywords

Acknowledgement

본 연구는 산업통상자원부 소재부품기술개발사업(과제번호: 20009947) 지원으로 수행된 연구이며, 이에 감사드립니다.

References

  1. J. Y. Kim, Y. H. Bae, and Y. O. Choi, "Development of Elastic Nonwovens Using PET Fibers for Eco-friendly Cushioning Materials", Text. Sci. Eng., 2020, 57, 354-360.  https://doi.org/10.12772/TSE.2020.57.354
  2. Y. H. Bae and S. J. Doh, "A Study of the Manufacturing Process and Physical Properties of Needle Punched PET Nonwovens for an Air Intake Duct", Text. Sci. Eng., 2012, 49, 263-269.  https://doi.org/10.12772/TSE.2012.49.4.263
  3. A. Rabbi, H. Bahrambeygi, K. Nasouri, A. M. Shoushtari, and M. R. Babaei, "Manufacturing of PAN or PU Nanofiber Layers/PET Nonwoven Composite as Highly Effective Sound Absorbers", Adv. Polym. Technol., 2014, doi: 10.1002/adv.21425. 
  4. H. X. Wang, J. Fang, T. Cheng, J. Ding, L. G. Qu, L. M. Dai, X. G. Wang, and T. Lin, "One-step Coating of Fluoro-containing Silica Nanoparticles for Universal Generation of Surface Superhydrophobicity", Chem. Commun., 2008, 7, 877-879.  https://doi.org/10.1039/B714352D
  5. R. N. Wenzel, "Resistance of Solid Surface to Wetting by Water", J. Ind. Eng. Chem., 1936, 28, 988-994.  https://doi.org/10.1021/ie50320a024
  6. A. B. D. Cassie and S. Baxter, "Wettability of Porous Surfaces", Trans. Faraday Soc., 1944, 40, 546-551.  https://doi.org/10.1039/TF9444000546
  7. M. H. Yu, G. T. Gu, W. D. Meng, and F. L. Qing, "Superhydrophobic Cotton Fabric Coating Based on a Complex Layer of Silica Nanoparticles and Perfluorooctylated Quaternary Ammonium Silane Coupling Agent", Appl. Surf. Sci., 2007, 253, 3669-3673.  https://doi.org/10.1016/j.apsusc.2006.07.086
  8. H. F. Hoefnagels, D. Wu, and G. D. W. Ming, "Biomimetic Superhydrophobic and Highly Oleophobic Cotton Textiles", Langmuir, 2007, 23, 13158-13163.  https://doi.org/10.1021/la702174x
  9. Z. X. Li, Y. J. Xing, and J. J. Dai, "Superhydrophobic Surfaces Prepared from Water Glass and Non-fluorinated Alkylsilane on Cotton Substrates", Appl. Surf. Sci., 2008, 254, 2131-2135.  https://doi.org/10.1016/j.apsusc.2007.08.083
  10. W. A. Daoud, J. H. Xin, and X. M. Tao, "Superhydrophobic Silica Nanocomposite Coating by a Low-temperature Process", J. Am. Ceram. Soc., 2004, 87, 1782-1784.  https://doi.org/10.1111/j.1551-2916.2004.01782.x
  11. B. Mahltig and H. Bottcher, "Modified Silica Sol Coatings for Water-repellent Textiles", J. SolGel Sci. Technol., 2003, 27, 43-52.  https://doi.org/10.1023/A:1022627926243
  12. R. Taurino, E. Fabbri, M. Messori, F. Pilati, D. Pospiech, and A. Synytska, "Facile Preparation of Superhydrophobic Coatings by Sol-gel Processes", J. Colloid Interface Sci., 2008, 325, 149-156.  https://doi.org/10.1016/j.jcis.2008.05.007
  13. G. Goncalves, P. A. A. P. Marques, T. Trindade, C. P. Neto, and A. Gandini, "Superhydrophobic Cellulose Nanocomposites", J. Colloid Interface Sci., 2008, 324, 42-46.  https://doi.org/10.1016/j.jcis.2008.04.066
  14. B. Xu and Z. S. Cai, "Fabrication of a Superhydrophobic ZnO Nano Rod Array Film on Cotton Fabrics via a Wet Chemical Route and Hydrophobic Modification", Appl. Surf. Sci., 2008, 254, 5899-5904.  https://doi.org/10.1016/j.apsusc.2008.03.160
  15. G. Y. Bae, B. G. Min, Y. G. Jeong, S. C. Lee, J. H. Jang, and G. H. Koo, "Superhydrophobicity of Cotton Fabrics Treated with Silicanano Particles and Water-repellent Agent", J. Colloid Interface Sci., 2009, 337, 170-175.  https://doi.org/10.1016/j.jcis.2009.04.066
  16. G. Y. Bae, J. Y. Jang, G. Jeong, W. S Lyoo, and B. G. Min, "Superhydrophobic PLA Fabrics Prepared by UV Photo-grafting of Hydrophobic Silica Particles Possessing Vinyl Groups", J. Colloid Interface Sci., 2010, 344, 584-587.  https://doi.org/10.1016/j.jcis.2010.01.024
  17. H. Okudera and A. Hozumi, "The Formation and Growth Mechanisms of Silica Thin Film and Spherical Particles Through the Stober Process", Thin Solid Films, 2003, 434, 62-68.  https://doi.org/10.1016/S0040-6090(03)00535-2
  18. L. L. Yan, K. Wang, J. S. Wu, and Y. Lin, "Hydrophobicity of Model Surfaces with Closely Packed Nano- and Micro-spheres", Colloids Surf., 2007, 296, 123-131.  https://doi.org/10.1016/j.colsurfa.2006.09.034
  19. C. Sun, L. Q. Ge, and Z. Z. Gu, "Fabrication of Superhydrophobic Film with Dual-size Roughness by Silica Sphere Assembly", Thin Solid Films, 2007, 515, 4686-4690.  https://doi.org/10.1016/j.tsf.2006.11.027
  20. S. Pilotek and H. K. Schmidt, "Wettability of Microstructured Hydrophobic Sol-gel Coatings", J. Sol-Gel Sci. Technol., 2003, 26, 789-792.  https://doi.org/10.1023/A:1020779011844
  21. H. Yang and Y. Deng, "Preparation and Physical Properties of Superhydrophobic Papers", J. Colloid Interface Sci., 2008, 325, 588-593.  https://doi.org/10.1016/j.jcis.2008.06.034
  22. S. D. Bhagat, Y. H. Kim, and Y. S. Ahn, "Room Temperature Synthesis of Water Repellent Silica Coatings by the Dip Coat Technique", Appl. Surf. Sci., 2006, 253, 2217-2221.  https://doi.org/10.1016/j.apsusc.2006.04.030
  23. L. J. Chen, M. Chen, H. D. Zhou, and J. M. Chen, "Preparation Ofsuper-hydrophobic Surface on Stainless Steel", Appl. Surf. Sci., 2008, 255, 3459-3462.  https://doi.org/10.1016/j.apsusc.2008.07.122
  24. Y. Xiu, D. E. Hess, and C. P. Wong, "UV and Thermally Stable Superhydrophobic Coatings from Sol-gel Processing", J. Colloid Interface Sci., 2008, 326, 465-470.  https://doi.org/10.1016/j.jcis.2008.06.042
  25. Q. Gao, Q. Zhu, Y. Guo, and C. Q. Yan, "Formation of Highly Hydrophobic Surfaces on Cotton and Polyester Fabrics Using Silica Sol Nanoparticles and Nonfluorinated Alkylsilane", Ind. Eng. Chem. Res., 2009, 48, 9797-9803.  https://doi.org/10.1021/ie9005518
  26. Q. Zhu, Q. Gao, Y. Guo, C. Q. Yang, and L. Shen, "Modified Silica Sol Coatings for Highly Hydrophobic Cotton and Polyester Fabrics Using a One-Step Procedure", Ind. Eng. Chem. Res., 2011, 50, 5881-5888. https://doi.org/10.1021/ie101825d